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Discussion of precise time and frequency measurement

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Dual Supplies for Low Offset Phase Noise Analyzer

BM
Bob Martin
Wed, Jul 13, 2022 9:32 PM

Erik,

I think you'd be better off  with dual supplies and take advantage
of the amplifier PSRR. I'd put a reverse Schottky diode to ground at
the output of each regulator to ensure startup. On some regulators,
a reverse voltage on the output can inhibit regulation. There is
a lot to be said for a ground reference that is a ground plane as
opposed to some floating reference voltage when worknig with low
signal levels...

Best,

Bob

Erik, I think you'd be better off with dual supplies and take advantage of the amplifier PSRR. I'd put a reverse Schottky diode to ground at the output of each regulator to ensure startup. On some regulators, a reverse voltage on the output can inhibit regulation. There is a lot to be said for a ground reference that is a ground plane as opposed to some floating reference voltage when worknig with low signal levels... Best, Bob
MD
Magnus Danielson
Thu, Jul 14, 2022 12:50 PM

Bob.

On 2022-07-13 23:32, Bob Martin via time-nuts wrote:

Erik,

I think you'd be better off  with dual supplies and take advantage
of the amplifier PSRR. I'd put a reverse Schottky diode to ground at
the output of each regulator to ensure startup. On some regulators,
a reverse voltage on the output can inhibit regulation. There is
a lot to be said for a ground reference that is a ground plane as
opposed to some floating reference voltage when worknig with low
signal levels...

I am in full agreement. While there is a certain pain in doing it, but
it removes a long set of issues relating to not having it. I've had that
standpoint from the start, but felt that Erik may benefit from getting a
lot of the other things going first and learn from it, as he seemed so
negative about it. It is only when one sees the alternative cost that
one can make the correct decisions. However, when trying to fix many
things, it can take time to spend on all the things, so spreading things
out a bit in time can serve it's purposes. This not to be disrespectful
to Erik, rather the opposite. Then again, sometimes there is a different
balance that pans out for it's purpose.

I'm setting up measurement rig myself and it starts of with +5V and +/-
15V. Luckily I have a spare supply delivering exactly that, will just
check that it is reasonably in good condition.

There will be a challenge of getting all the pieces fit together, but
I'll slam a RPi4 to it and see how that works out.

I've realized that I should be doing a input level measure and
programmable damper. Wonder if someone already have nifty small boards
for that.

Cheers,
Magnus

Bob. On 2022-07-13 23:32, Bob Martin via time-nuts wrote: > Erik, > > I think you'd be better off  with dual supplies and take advantage > of the amplifier PSRR. I'd put a reverse Schottky diode to ground at > the output of each regulator to ensure startup. On some regulators, > a reverse voltage on the output can inhibit regulation. There is > a lot to be said for a ground reference that is a ground plane as > opposed to some floating reference voltage when worknig with low > signal levels... I am in full agreement. While there is a certain pain in doing it, but it removes a long set of issues relating to not having it. I've had that standpoint from the start, but felt that Erik may benefit from getting a lot of the other things going first and learn from it, as he seemed so negative about it. It is only when one sees the alternative cost that one can make the correct decisions. However, when trying to fix many things, it can take time to spend on all the things, so spreading things out a bit in time can serve it's purposes. This not to be disrespectful to Erik, rather the opposite. Then again, sometimes there is a different balance that pans out for it's purpose. I'm setting up measurement rig myself and it starts of with +5V and +/- 15V. Luckily I have a spare supply delivering exactly that, will just check that it is reasonably in good condition. There will be a challenge of getting all the pieces fit together, but I'll slam a RPi4 to it and see how that works out. I've realized that I should be doing a input level measure and programmable damper. Wonder if someone already have nifty small boards for that. Cheers, Magnus
EK
Erik Kaashoek
Thu, Jul 14, 2022 2:46 PM

Magnus,
See below

On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote:

I am in full agreement. While there is a certain pain in doing it, but
it removes a long set of issues relating to not having it. I've had
that standpoint from the start, but felt that Erik may benefit from
getting a lot of the other things going first and learn from it, as he
seemed so negative about it. It is only when one sees the alternative
cost that one can make the correct decisions. However, when trying to
fix many things, it can take time to spend on all the things, so
spreading things out a bit in time can serve it's purposes. This not
to be disrespectful to Erik, rather the opposite. Then again,
sometimes there is a different balance that pans out for it's purpose.

No offense taken!!
Unfortunately I'm the type of person that learns most by making
mistakes. So I first wanted to try to get the single supply working as
the PNA is not getting its own permanent supply. Performance at 10kHz
offset is now at the -155dBc/Hz noise level, although still with a lot
of mains harmonics but these could also come from the not so good audio
cable connecting the PNA and the Audio input or a ground loop.
Replacing the single supply with a triple supply is still to be tested.

I'm setting up measurement rig myself and it starts of with +5V and ±
15V. Luckily I have a spare supply delivering exactly that, will just
check that it is reasonably in good condition.

There will be a challenge of getting all the pieces fit together, but
I'll slam a RPi4 to it and see how that works out.

I've realized that I should be doing a input level measure and
programmable damper. Wonder if someone already have nifty small boards
for that

As long as you want check for any level above +7dBm a simple rectifier
will do in combination with an analog input of the RPi
Erik.

Magnus, See below On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote: > I am in full agreement. While there is a certain pain in doing it, but > it removes a long set of issues relating to not having it. I've had > that standpoint from the start, but felt that Erik may benefit from > getting a lot of the other things going first and learn from it, as he > seemed so negative about it. It is only when one sees the alternative > cost that one can make the correct decisions. However, when trying to > fix many things, it can take time to spend on all the things, so > spreading things out a bit in time can serve it's purposes. This not > to be disrespectful to Erik, rather the opposite. Then again, > sometimes there is a different balance that pans out for it's purpose. No offense taken!! Unfortunately I'm the type of person that learns most by making mistakes. So I first wanted to try to get the single supply working as the PNA is not getting its own permanent supply. Performance at 10kHz offset is now at the -155dBc/Hz noise level, although still with a lot of mains harmonics but these could also come from the not so good audio cable connecting the PNA and the Audio input or a ground loop. Replacing the single supply with a triple supply is still to be tested. > > I'm setting up measurement rig myself and it starts of with +5V and ± > 15V. Luckily I have a spare supply delivering exactly that, will just > check that it is reasonably in good condition. > > There will be a challenge of getting all the pieces fit together, but > I'll slam a RPi4 to it and see how that works out. > > I've realized that I should be doing a input level measure and > programmable damper. Wonder if someone already have nifty small boards > for that As long as you want check for any level above +7dBm a simple rectifier will do in combination with an analog input of the RPi Erik.
MD
Magnus Danielson
Thu, Jul 14, 2022 3:01 PM

Erik,

On 7/14/22 16:46, Erik Kaashoek wrote:

Magnus,
See below

On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote:

I am in full agreement. While there is a certain pain in doing it,
but it removes a long set of issues relating to not having it. I've
had that standpoint from the start, but felt that Erik may benefit
from getting a lot of the other things going first and learn from it,
as he seemed so negative about it. It is only when one sees the
alternative cost that one can make the correct decisions. However,
when trying to fix many things, it can take time to spend on all the
things, so spreading things out a bit in time can serve it's
purposes. This not to be disrespectful to Erik, rather the opposite.
Then again, sometimes there is a different balance that pans out for
it's purpose.

No offense taken!!

Great.

Unfortunately I'm the type of person that learns most by making
mistakes. So I first wanted to try to get the single supply working as
the PNA is not getting its own permanent supply. Performance at 10kHz
offset is now at the -155dBc/Hz noise level, although still with a lot
of mains harmonics but these could also come from the not so good
audio cable connecting the PNA and the Audio input or a ground loop.
Replacing the single supply with a triple supply is still to be tested.

OK, great. Then I correctly assumed your modus operandi that I was
trying to respect and support. Also great that you consider testing it.

As for ground-loop, that is somewhat misunderstood, as most often the
ground-loop is not driven by magnetic fields, but different
ground-currents driving up potential differences, and when
cross-connecting causes a current to handle the difference in such
voltage. The two main solutions are: Break away supply currents from
reference voltage/grounding and make the ground-reference using bigger
wires (both to the common point and between the different parts). I've
found that considering it all as an operation of isolation helps to move
away from incorrect analysis.

I'm setting up measurement rig myself and it starts of with +5V and ±
15V. Luckily I have a spare supply delivering exactly that, will just
check that it is reasonably in good condition.

There will be a challenge of getting all the pieces fit together, but
I'll slam a RPi4 to it and see how that works out.

I've realized that I should be doing a input level measure and
programmable damper. Wonder if someone already have nifty small
boards for that

As long as you want check for any level above +7dBm a simple rectifier
will do in combination with an analog input of the RPi

There is a whole board inbetween with lots of goodies, including RPD-1
mixers. I was considering the input into the RPD-1 mixer from various
sources which comes from completely different boxes in the labs. Some of
them is wheel-around level of boxes.

Cheers,
Magnus

Erik, On 7/14/22 16:46, Erik Kaashoek wrote: > Magnus, > See below > > On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote: >> I am in full agreement. While there is a certain pain in doing it, >> but it removes a long set of issues relating to not having it. I've >> had that standpoint from the start, but felt that Erik may benefit >> from getting a lot of the other things going first and learn from it, >> as he seemed so negative about it. It is only when one sees the >> alternative cost that one can make the correct decisions. However, >> when trying to fix many things, it can take time to spend on all the >> things, so spreading things out a bit in time can serve it's >> purposes. This not to be disrespectful to Erik, rather the opposite. >> Then again, sometimes there is a different balance that pans out for >> it's purpose. > No offense taken!! Great. > Unfortunately I'm the type of person that learns most by making > mistakes. So I first wanted to try to get the single supply working as > the PNA is not getting its own permanent supply. Performance at 10kHz > offset is now at the -155dBc/Hz noise level, although still with a lot > of mains harmonics but these could also come from the not so good > audio cable connecting the PNA and the Audio input or a ground loop. > Replacing the single supply with a triple supply is still to be tested. OK, great. Then I correctly assumed your modus operandi that I was trying to respect and support. Also great that you consider testing it. As for ground-loop, that is somewhat misunderstood, as most often the ground-loop is not driven by magnetic fields, but different ground-currents driving up potential differences, and when cross-connecting causes a current to handle the difference in such voltage. The two main solutions are: Break away supply currents from reference voltage/grounding and make the ground-reference using bigger wires (both to the common point and between the different parts). I've found that considering it all as an operation of isolation helps to move away from incorrect analysis. >> >> I'm setting up measurement rig myself and it starts of with +5V and ± >> 15V. Luckily I have a spare supply delivering exactly that, will just >> check that it is reasonably in good condition. >> >> There will be a challenge of getting all the pieces fit together, but >> I'll slam a RPi4 to it and see how that works out. >> >> I've realized that I should be doing a input level measure and >> programmable damper. Wonder if someone already have nifty small >> boards for that > As long as you want check for any level above +7dBm a simple rectifier > will do in combination with an analog input of the RPi There is a whole board inbetween with lots of goodies, including RPD-1 mixers. I was considering the input into the RPD-1 mixer from various sources which comes from completely different boxes in the labs. Some of them is wheel-around level of boxes. Cheers, Magnus
BK
Bob kb8tq
Thu, Jul 14, 2022 5:38 PM

Hi

Die cast boxes are your friend when building this sort of thing. Hammond
makes them and so do a lot of other folks. They are reasonably cheap and
pretty easy to work with. I have accumulated a pretty good pile of them “in
inventory” in a dusty box in a back corner of the basement :).

One nice thing about a fairly heavy metal enclosure is that you can tie things
like BNC’s straight to the case. They give you a pretty low resistance “bonding”
without a lot of crazy effort. There are good reasons to do this and equally
good reasons to isolate depending on what you are doing. Blocking the RF
ground with a 0.1 uf cap is one example of isolation that folks do use.

My vote normally is to tie everything tightly together and then isolate the
“far end” of the sources. This may involve grounding on supplies ( = use
a battery  maybe ) or other “interesting” approaches. Running everything
involved off of a single good isolation transformer is not all that crazy.
(hint: You want the toroidal one with the better magnetic characteristics …).

The other nice thing about the metal box is that when you knock the device
off on the floor, it’s less likely to re-wire itself. They tend to last longer that way :)

Bob

On Jul 14, 2022, at 7:01 AM, Magnus Danielson via time-nuts time-nuts@lists.febo.com wrote:

Erik,

On 7/14/22 16:46, Erik Kaashoek wrote:

Magnus,
See below

On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote:

I am in full agreement. While there is a certain pain in doing it, but it removes a long set of issues relating to not having it. I've had that standpoint from the start, but felt that Erik may benefit from getting a lot of the other things going first and learn from it, as he seemed so negative about it. It is only when one sees the alternative cost that one can make the correct decisions. However, when trying to fix many things, it can take time to spend on all the things, so spreading things out a bit in time can serve it's purposes. This not to be disrespectful to Erik, rather the opposite. Then again, sometimes there is a different balance that pans out for it's purpose.

No offense taken!!

Great.

Unfortunately I'm the type of person that learns most by making mistakes. So I first wanted to try to get the single supply working as the PNA is not getting its own permanent supply. Performance at 10kHz offset is now at the -155dBc/Hz noise level, although still with a lot of mains harmonics but these could also come from the not so good audio cable connecting the PNA and the Audio input or a ground loop.
Replacing the single supply with a triple supply is still to be tested.

OK, great. Then I correctly assumed your modus operandi that I was trying to respect and support. Also great that you consider testing it.

As for ground-loop, that is somewhat misunderstood, as most often the ground-loop is not driven by magnetic fields, but different ground-currents driving up potential differences, and when cross-connecting causes a current to handle the difference in such voltage. The two main solutions are: Break away supply currents from reference voltage/grounding and make the ground-reference using bigger wires (both to the common point and between the different parts). I've found that considering it all as an operation of isolation helps to move away from incorrect analysis.

I'm setting up measurement rig myself and it starts of with +5V and ± 15V. Luckily I have a spare supply delivering exactly that, will just check that it is reasonably in good condition.

There will be a challenge of getting all the pieces fit together, but I'll slam a RPi4 to it and see how that works out.

I've realized that I should be doing a input level measure and programmable damper. Wonder if someone already have nifty small boards for that

As long as you want check for any level above +7dBm a simple rectifier will do in combination with an analog input of the RPi

There is a whole board inbetween with lots of goodies, including RPD-1 mixers. I was considering the input into the RPD-1 mixer from various sources which comes from completely different boxes in the labs. Some of them is wheel-around level of boxes.

Cheers,
Magnus


time-nuts mailing list -- time-nuts@lists.febo.com
To unsubscribe send an email to time-nuts-leave@lists.febo.com

Hi Die cast boxes are your friend when building this sort of thing. Hammond makes them and so do a lot of other folks. They are reasonably cheap and pretty easy to work with. I have accumulated a pretty good pile of them “in inventory” in a dusty box in a back corner of the basement :). One nice thing about a fairly heavy metal enclosure is that you can tie things like BNC’s straight to the case. They give you a pretty low resistance “bonding” without a lot of crazy effort. There are good reasons to do this and equally good reasons to isolate depending on what you are doing. Blocking the RF ground with a 0.1 uf cap is one example of isolation that folks do use. My vote normally is to tie everything tightly together and then isolate the “far end” of the sources. This may involve grounding on supplies ( = use a battery maybe ) or other “interesting” approaches. Running everything involved off of a single *good* isolation transformer is not all that crazy. (hint: You want the toroidal one with the better magnetic characteristics …). The other nice thing about the metal box is that when you knock the device off on the floor, it’s less likely to re-wire itself. They tend to last longer that way :) Bob > On Jul 14, 2022, at 7:01 AM, Magnus Danielson via time-nuts <time-nuts@lists.febo.com> wrote: > > Erik, > > On 7/14/22 16:46, Erik Kaashoek wrote: >> Magnus, >> See below >> >> On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote: >>> I am in full agreement. While there is a certain pain in doing it, but it removes a long set of issues relating to not having it. I've had that standpoint from the start, but felt that Erik may benefit from getting a lot of the other things going first and learn from it, as he seemed so negative about it. It is only when one sees the alternative cost that one can make the correct decisions. However, when trying to fix many things, it can take time to spend on all the things, so spreading things out a bit in time can serve it's purposes. This not to be disrespectful to Erik, rather the opposite. Then again, sometimes there is a different balance that pans out for it's purpose. >> No offense taken!! > Great. >> Unfortunately I'm the type of person that learns most by making mistakes. So I first wanted to try to get the single supply working as the PNA is not getting its own permanent supply. Performance at 10kHz offset is now at the -155dBc/Hz noise level, although still with a lot of mains harmonics but these could also come from the not so good audio cable connecting the PNA and the Audio input or a ground loop. >> Replacing the single supply with a triple supply is still to be tested. > > OK, great. Then I correctly assumed your modus operandi that I was trying to respect and support. Also great that you consider testing it. > > As for ground-loop, that is somewhat misunderstood, as most often the ground-loop is not driven by magnetic fields, but different ground-currents driving up potential differences, and when cross-connecting causes a current to handle the difference in such voltage. The two main solutions are: Break away supply currents from reference voltage/grounding and make the ground-reference using bigger wires (both to the common point and between the different parts). I've found that considering it all as an operation of isolation helps to move away from incorrect analysis. > >>> >>> I'm setting up measurement rig myself and it starts of with +5V and ± 15V. Luckily I have a spare supply delivering exactly that, will just check that it is reasonably in good condition. >>> >>> There will be a challenge of getting all the pieces fit together, but I'll slam a RPi4 to it and see how that works out. >>> >>> I've realized that I should be doing a input level measure and programmable damper. Wonder if someone already have nifty small boards for that >> As long as you want check for any level above +7dBm a simple rectifier will do in combination with an analog input of the RPi > > There is a whole board inbetween with lots of goodies, including RPD-1 mixers. I was considering the input into the RPD-1 mixer from various sources which comes from completely different boxes in the labs. Some of them is wheel-around level of boxes. > > Cheers, > Magnus > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
PK
Poul-Henning Kamp
Thu, Jul 14, 2022 5:43 PM

With apologies for being late to this party, I want to add
a single anecdotal datapoint:

I once used a LM3886 "audio" power-op-amp to turn a +30V supply
into a +/-15V supply and that worked really well, mostly because
it is a really well-designed low-noise chip, partly because it was
two orders of magnitude more beefy than required, but also because
this is the only way to /guarantee/ that the PSU noise becomes
symmetric around the zero.

Yes, it is a €10 part, but I happened to have it laying around...

--
Poul-Henning Kamp      | UNIX since Zilog Zeus 3.20
phk@FreeBSD.ORG        | TCP/IP since RFC 956
FreeBSD committer      | BSD since 4.3-tahoe
Never attribute to malice what can adequately be explained by incompetence.

With apologies for being late to this party, I want to add a single anecdotal datapoint: I once used a LM3886 "audio" power-op-amp to turn a +30V supply into a +/-15V supply and that worked really well, mostly because it is a really well-designed low-noise chip, partly because it was two orders of magnitude more beefy than required, but also because this is the only way to /guarantee/ that the PSU noise becomes symmetric around the zero. Yes, it is a €10 part, but I happened to have it laying around... -- Poul-Henning Kamp | UNIX since Zilog Zeus 3.20 phk@FreeBSD.ORG | TCP/IP since RFC 956 FreeBSD committer | BSD since 4.3-tahoe Never attribute to malice what can adequately be explained by incompetence.
LJ
Lux, Jim
Thu, Jul 14, 2022 5:55 PM

On 7/14/22 8:01 AM, Magnus Danielson via time-nuts wrote:

Erik,

On 7/14/22 16:46, Erik Kaashoek wrote:

Magnus,
See below

On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote:

I am in full agreement. While there is a certain pain in doing it,
but it removes a long set of issues relating to not having it. I've
had that standpoint from the start, but felt that Erik may benefit
from getting a lot of the other things going first and learn from
it, as he seemed so negative about it. It is only when one sees the
alternative cost that one can make the correct decisions. However,
when trying to fix many things, it can take time to spend on all the
things, so spreading things out a bit in time can serve it's
purposes. This not to be disrespectful to Erik, rather the opposite.
Then again, sometimes there is a different balance that pans out for
it's purpose.

No offense taken!!

Great.

Unfortunately I'm the type of person that learns most by making
mistakes. So I first wanted to try to get the single supply working
as the PNA is not getting its own permanent supply. Performance at
10kHz offset is now at the -155dBc/Hz noise level, although still
with a lot of mains harmonics but these could also come from the not
so good audio cable connecting the PNA and the Audio input or a
ground loop.
Replacing the single supply with a triple supply is still to be tested.

OK, great. Then I correctly assumed your modus operandi that I was
trying to respect and support. Also great that you consider testing it.

As for ground-loop, that is somewhat misunderstood, as most often the
ground-loop is not driven by magnetic fields, but different
ground-currents driving up potential differences, and when
cross-connecting causes a current to handle the difference in such
voltage. The two main solutions are: Break away supply currents from
reference voltage/grounding and make the ground-reference using bigger
wires (both to the common point and between the different parts). I've
found that considering it all as an operation of isolation helps to
move away from incorrect analysis.

Well, that's one evil of a ground loop.

But magnetic coupling is also an issue. For instance, the vast majority
of line frequency interference is coupled magnetically, so twisted pairs
and such help a lot.  We also see magnetic coupling from switching
transients on a power supply (where the "transmitting" loop is the
circuit being powered, spread out across a board), and the victim loop
is on another board, or different area of the same board.

On 7/14/22 8:01 AM, Magnus Danielson via time-nuts wrote: > Erik, > > On 7/14/22 16:46, Erik Kaashoek wrote: >> Magnus, >> See below >> >> On 14-7-2022 14:50, Magnus Danielson via time-nuts wrote: >>> I am in full agreement. While there is a certain pain in doing it, >>> but it removes a long set of issues relating to not having it. I've >>> had that standpoint from the start, but felt that Erik may benefit >>> from getting a lot of the other things going first and learn from >>> it, as he seemed so negative about it. It is only when one sees the >>> alternative cost that one can make the correct decisions. However, >>> when trying to fix many things, it can take time to spend on all the >>> things, so spreading things out a bit in time can serve it's >>> purposes. This not to be disrespectful to Erik, rather the opposite. >>> Then again, sometimes there is a different balance that pans out for >>> it's purpose. >> No offense taken!! > Great. >> Unfortunately I'm the type of person that learns most by making >> mistakes. So I first wanted to try to get the single supply working >> as the PNA is not getting its own permanent supply. Performance at >> 10kHz offset is now at the -155dBc/Hz noise level, although still >> with a lot of mains harmonics but these could also come from the not >> so good audio cable connecting the PNA and the Audio input or a >> ground loop. >> Replacing the single supply with a triple supply is still to be tested. > > OK, great. Then I correctly assumed your modus operandi that I was > trying to respect and support. Also great that you consider testing it. > > As for ground-loop, that is somewhat misunderstood, as most often the > ground-loop is not driven by magnetic fields, but different > ground-currents driving up potential differences, and when > cross-connecting causes a current to handle the difference in such > voltage. The two main solutions are: Break away supply currents from > reference voltage/grounding and make the ground-reference using bigger > wires (both to the common point and between the different parts). I've > found that considering it all as an operation of isolation helps to > move away from incorrect analysis. Well, that's one evil of a ground loop. But magnetic coupling is also an issue. For instance, the vast majority of line frequency interference is coupled magnetically, so twisted pairs and such help a lot.  We also see magnetic coupling from switching transients on a power supply (where the "transmitting" loop is the circuit being powered, spread out across a board), and the victim loop is on another board, or different area of the same board.
LJ
Lux, Jim
Thu, Jul 14, 2022 7:15 PM

On 7/14/22 10:38 AM, Bob kb8tq via time-nuts wrote:

Hi

Die cast boxes are your friend when building this sort of thing. Hammond
makes them and so do a lot of other folks. They are reasonably cheap and
pretty easy to work with. I have accumulated a pretty good pile of them “in
inventory” in a dusty box in a back corner of the basement :).

Except, the sides are tapered on most die cast boxes.

I like the rectangular boxes made from an extrusion, with covers. That
way, the sides are at right angles to each other. COMPAC is one brand.
You can get them with machined grooves, gaskets, etc. too (for a price
<grin>)

There are a variety of sellers of extruded aluminum housings with slots
to hold a PCB, etc. and end caps. I'm not so wild about those for
tinkering, because I like being able to take the big lid off and peer in
and probe.  But for a product that's being sold, they're wonderful.

I'll make a pitch here for a company that makes CNC front panels, which
I've used as RF breadboards - As long as what you want can be machined
out of a flat sheet of aluminum, they can make weird cutouts, they've
got just about every connector outline known, and they can do engraved
labels, etc.  But they can also put 4-40 tapped holes on a regular grid,
for instance, if you're bolting down minicircuits flanged parts.

https://www.frontpanelexpress.com/

There are also companies that do cases as well as places that do quick
turn run of the mill CNC machining (e.g. https://protolabs.com).  The
trick then is that you need some design tools and expertise.

On 7/14/22 10:38 AM, Bob kb8tq via time-nuts wrote: > Hi > > Die cast boxes are your friend when building this sort of thing. Hammond > makes them and so do a lot of other folks. They are reasonably cheap and > pretty easy to work with. I have accumulated a pretty good pile of them “in > inventory” in a dusty box in a back corner of the basement :). Except, the sides are tapered on most die cast boxes. I like the rectangular boxes made from an extrusion, with covers. That way, the sides are at right angles to each other. COMPAC is one brand. You can get them with machined grooves, gaskets, etc. too (for a price <grin>) There are a variety of sellers of extruded aluminum housings with slots to hold a PCB, etc. and end caps. I'm not so wild about those for tinkering, because I like being able to take the big lid off and peer in and probe.  But for a product that's being sold, they're wonderful. I'll make a pitch here for a company that makes CNC front panels, which I've used as RF breadboards - As long as what you want can be machined out of a flat sheet of aluminum, they can make weird cutouts, they've got just about every connector outline known, and they can do engraved labels, etc.  But they can also put 4-40 tapped holes on a regular grid, for instance, if you're bolting down minicircuits flanged parts. https://www.frontpanelexpress.com/ There are also companies that do cases as well as places that do quick turn run of the mill CNC machining (e.g. https://protolabs.com).  The trick then is that you need some design tools and expertise.
CC
Chris Caudle
Thu, Jul 14, 2022 11:49 PM

On Thu, July 14, 2022 2:15 pm, Lux, Jim via time-nuts wrote:

I like the rectangular boxes made from an extrusion, with covers.

How do those boxes work for low and mid frequency shielding?  Does the
aluminum oxide that grows on bare aluminum keep the side extrusions and
plates you add to make a box from making good electrical contact?
I assume that at GHz frequencies the oxide is thin enough that you get
capacitive coupling, but that doesn't seem reliable at 10MHz, and
especially not for power line protective earth connection if you put a
power supply inside the box.
I like aluminum because it is easy to drill, but I've always been nervous
about relying on it for electrical connections because of that oxide
coating.

--
Chris Caudle

On Thu, July 14, 2022 2:15 pm, Lux, Jim via time-nuts wrote: > I like the rectangular boxes made from an extrusion, with covers. How do those boxes work for low and mid frequency shielding? Does the aluminum oxide that grows on bare aluminum keep the side extrusions and plates you add to make a box from making good electrical contact? I assume that at GHz frequencies the oxide is thin enough that you get capacitive coupling, but that doesn't seem reliable at 10MHz, and especially not for power line protective earth connection if you put a power supply inside the box. I like aluminum because it is easy to drill, but I've always been nervous about relying on it for electrical connections because of that oxide coating. -- Chris Caudle
GE
glen english LIST
Fri, Jul 15, 2022 12:04 AM

Nothing some 2" wide adhesive copper tape doesnt fix on joins.

However, they are Aluminium-Zinc and I've never had any oxidization
issues in good environments. Never.

What you can do if you are keen, is bow the lid convex, so that the
middle mates with a very positive contact. (for boxes with just four screws.

glen

On 15/07/2022 9:49 am, Chris Caudle via time-nuts wrote:

On Thu, July 14, 2022 2:15 pm, Lux, Jim via time-nuts wrote:

I like the rectangular boxes made from an extrusion, with co

Nothing some 2" wide adhesive copper tape doesnt fix on joins. However, they are Aluminium-Zinc and I've never had any oxidization issues in good environments. Never. What you can do if you are keen, is bow the lid convex, so that the middle mates with a very positive contact. (for boxes with just four screws. glen On 15/07/2022 9:49 am, Chris Caudle via time-nuts wrote: > On Thu, July 14, 2022 2:15 pm, Lux, Jim via time-nuts wrote: >> I like the rectangular boxes made from an extrusion, with co