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Extended battery life commentary

JE
Joe Engel
Mon, Aug 23, 2004 4:54 PM

Some of you questions how I have achieved 12 years from my battery bank.
I've had the boat 8 years so I can't comment on the P.O. but I suspect
these were very well cared for.  Here's my story.

We charge with a Freedom 2000 inverter/charger.  We use an eMeter
monitor to watch the system.  The Freedom 2000 has never hiccupped.  The
eMeter is the second most important instrument on my boat.  It's the
first thing I look at when I come aboard and when I get up in the
morning on a cruise.

We leave the boat / Freedom charger plugged in and on 7 x 24 x 365
except when we are cruising.  We equalize the bank(s) about every three
months.

When we are cruising we use a combination of simple, twin 100 AMP
alternators with three stage charging regulators built-in, hard wired in
parallel (from the Battery Shack in Florida)and our venerable old MCCK
6.5 Onan generator which powers the Freedom 2000 charger on anchor.  We
never run the banks below 50% capacity.  A day's run on the engine
alternators pretty much recharges all the way back.

The AC buss is split (as required) so that we cannot inadvertently
connect very heavy AC loads to the inverter.  We use the inverter for
fry-pan cooking, microwave, coffee maker, entertainment center, toaster,
and all AC outlets, etc but by design, it is not possible to connect it
to electric heating or water heating or electric cooking with the range.
(we do not have A.C.).

Because we have 720 AH of capacity we have never discharged below 50%.
I check the water twice per year.  We add about 2 quarts over the six
T-125's each time.  The water has never been down to the plate level.
We use the standard purified water from Safeway.  Sometimes we just use
tap water when we can't get the good stuff.

The M.E. start batteries are two marine Grp 27 12 volt and are connected
via a 100 amp three-position Heart combiner.  The generator start
battery is also a Marine Grp 27 connected via the same combiner.  This
works great too.  The start batteries are now at four years.  The
generator battery is at three years.  We check the water on these twice
a year but have only had to add a tiny bit of water.  All of these
batteries are combined and included in the equalization process.  We
don't have hydro-caps or other gizmos, just dumb Trojan T-125 lead-acid
batteries.

We run about 200 hours per year.  Some of this time is on Auxiliary
patrol where we are drawing a lot of power for patrol lights and
amenities while running at slow speeds.

That's it.  The batteries and connections are kept clean (actually they
stay clean - no corrosion apparent), they are wired together well,
everything is fed or connected by Ancor wire, usually one size over the
chart requirements.  Connectors are crimped but not sealed with shrink
tubing, just good electricians tape.  We use "power posts" extensively
for the 12 volt high current feeds to and from inverter and batteries.

I don't see any magic here at all.  I think the key is not overcharging
and not discharging below 50%.  Usually more like not below 30% for us.
We might run through 250 AH over a typical afternoon and night at
anchor.

One caveat that might apply.  We spend most of our time in the Columbia
River which is fresh water.  In the PNW we have hot summers but cool to
cold the other seasons.  The ER seldom gets over 100 degrees even with a
long day's run.

Joe Engel
Portland, OR
-----Original Message-----
From: trawlers-and-trawlering-bounces@lists.samurai.com
[mailto:trawlers-and-trawlering-bounces@lists.samurai.com] On Behalf Of
R C Smith Jr
Sent: Friday, August 20, 2004 6:44 PM/
To: trawlers-and-trawlering@lists.samurai.com
Subject: Re: T&T: RE: AGM Batteries - Real World Experience

Joe Engel wrote on 8/20/04 6:28 PM...

FWIW I am not an advocate for Trojan but our T-125's are now 12 years
old and doing fine.

Joe,

My Annapolis "Arild" estimates that the AGMs will give you about half
that
lifespan...6 yrs. Watering batteries is no fun,  but, with hydrocaps,
twice
a year ain't bad.

Bob


R C Smith Jr
M/V MARY KATHRYN
Hatteras 58 LRC
Chesapeake Bay


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Some of you questions how I have achieved 12 years from my battery bank. I've had the boat 8 years so I can't comment on the P.O. but I suspect these were very well cared for. Here's my story. We charge with a Freedom 2000 inverter/charger. We use an eMeter monitor to watch the system. The Freedom 2000 has never hiccupped. The eMeter is the second most important instrument on my boat. It's the first thing I look at when I come aboard and when I get up in the morning on a cruise. We leave the boat / Freedom charger plugged in and on 7 x 24 x 365 except when we are cruising. We equalize the bank(s) about every three months. When we are cruising we use a combination of simple, twin 100 AMP alternators with three stage charging regulators built-in, hard wired in parallel (from the Battery Shack in Florida)and our venerable old MCCK 6.5 Onan generator which powers the Freedom 2000 charger on anchor. We never run the banks below 50% capacity. A day's run on the engine alternators pretty much recharges all the way back. The AC buss is split (as required) so that we cannot inadvertently connect very heavy AC loads to the inverter. We use the inverter for fry-pan cooking, microwave, coffee maker, entertainment center, toaster, and all AC outlets, etc but by design, it is not possible to connect it to electric heating or water heating or electric cooking with the range. (we do not have A.C.). Because we have 720 AH of capacity we have never discharged below 50%. I check the water twice per year. We add about 2 quarts over the six T-125's each time. The water has never been down to the plate level. We use the standard purified water from Safeway. Sometimes we just use tap water when we can't get the good stuff. The M.E. start batteries are two marine Grp 27 12 volt and are connected via a 100 amp three-position Heart combiner. The generator start battery is also a Marine Grp 27 connected via the same combiner. This works great too. The start batteries are now at four years. The generator battery is at three years. We check the water on these twice a year but have only had to add a tiny bit of water. All of these batteries are combined and included in the equalization process. We don't have hydro-caps or other gizmos, just dumb Trojan T-125 lead-acid batteries. We run about 200 hours per year. Some of this time is on Auxiliary patrol where we are drawing a lot of power for patrol lights and amenities while running at slow speeds. That's it. The batteries and connections are kept clean (actually they stay clean - no corrosion apparent), they are wired together well, everything is fed or connected by Ancor wire, usually one size over the chart requirements. Connectors are crimped but not sealed with shrink tubing, just good electricians tape. We use "power posts" extensively for the 12 volt high current feeds to and from inverter and batteries. I don't see any magic here at all. I think the key is not overcharging and not discharging below 50%. Usually more like not below 30% for us. We might run through 250 AH over a typical afternoon and night at anchor. One caveat that might apply. We spend most of our time in the Columbia River which is fresh water. In the PNW we have hot summers but cool to cold the other seasons. The ER seldom gets over 100 degrees even with a long day's run. Joe Engel Portland, OR -----Original Message----- From: trawlers-and-trawlering-bounces@lists.samurai.com [mailto:trawlers-and-trawlering-bounces@lists.samurai.com] On Behalf Of R C Smith Jr Sent: Friday, August 20, 2004 6:44 PM/ To: trawlers-and-trawlering@lists.samurai.com Subject: Re: T&T: RE: AGM Batteries - Real World Experience Joe Engel wrote on 8/20/04 6:28 PM... > FWIW I am not an advocate for Trojan but our T-125's are now 12 years > old and doing fine. Joe, My Annapolis "Arild" estimates that the AGMs will give you about half that lifespan...6 yrs. Watering batteries is no fun, but, with hydrocaps, twice a year ain't bad. Bob ___________________ R C Smith Jr M/V MARY KATHRYN Hatteras 58 LRC Chesapeake Bay _______________________________________________ http://lists.samurai.com/mailman/listinfo/trawlers-and-trawlering To Unsubscribe send email to trawlers-and-trawlering-request@lists.samurai.com Include the word Unsubscribe (and nothing else) in the subject or body of the message.
BP
Bob Peterson
Mon, Aug 23, 2004 5:17 PM

Hi Joe,  Sounds like a good formula for prolonged battery life.  One
question for you:  What are "power posts"?  I'm guessing perhaps short
lengths of really heavy-duty cable, but perhaps not.

Thanks,

Bob Peterson
47' Lien Hwa CMY
"Lopaka Nane"
San Francisco

-----Original Message-----
From: Joe Engel
Sent: Monday, August 23, 2004 9:55 AM
To: trawlers-and-trawlering@lists.samurai.com
Subject: T&T: Extended battery life commentary

Some of you questions how I have achieved 12 years from my battery bank.
I've had the boat 8 years so I can't comment on the P.O. but I suspect these
were very well cared for.  Here's my story.

We charge with a Freedom 2000 inverter/charger.  We use an eMeter monitor to
watch the system.  The Freedom 2000 has never hiccupped.  The eMeter is the
second most important instrument on my boat.  It's the first thing I look at
when I come aboard and when I get up in the morning on a cruise.

We leave the boat / Freedom charger plugged in and on 7 x 24 x 365 except
when we are cruising.  We equalize the bank(s) about every three months.

When we are cruising we use a combination of simple, twin 100 AMP
alternators with three stage charging regulators built-in, hard wired in
parallel (from the Battery Shack in Florida)and our venerable old MCCK
6.5 Onan generator which powers the Freedom 2000 charger on anchor.  We
never run the banks below 50% capacity.  A day's run on the engine
alternators pretty much recharges all the way back.

The AC buss is split (as required) so that we cannot inadvertently connect
very heavy AC loads to the inverter.  We use the inverter for fry-pan
cooking, microwave, coffee maker, entertainment center, toaster, and all AC
outlets, etc but by design, it is not possible to connect it to electric
heating or water heating or electric cooking with the range.
(we do not have A.C.).

Because we have 720 AH of capacity we have never discharged below 50%.
I check the water twice per year.  We add about 2 quarts over the six
T-125's each time.  The water has never been down to the plate level.
We use the standard purified water from Safeway.  Sometimes we just use tap
water when we can't get the good stuff.

The M.E. start batteries are two marine Grp 27 12 volt and are connected via
a 100 amp three-position Heart combiner.  The generator start battery is
also a Marine Grp 27 connected via the same combiner.  This works great too.
The start batteries are now at four years.  The generator battery is at
three years.  We check the water on these twice a year but have only had to
add a tiny bit of water.  All of these batteries are combined and included
in the equalization process.  We don't have hydro-caps or other gizmos, just
dumb Trojan T-125 lead-acid batteries.

We run about 200 hours per year.  Some of this time is on Auxiliary patrol
where we are drawing a lot of power for patrol lights and amenities while
running at slow speeds.

That's it.  The batteries and connections are kept clean (actually they stay
clean - no corrosion apparent), they are wired together well, everything is
fed or connected by Ancor wire, usually one size over the chart
requirements.  Connectors are crimped but not sealed with shrink tubing,
just good electricians tape.  We use "power posts" extensively for the 12
volt high current feeds to and from inverter and batteries.

I don't see any magic here at all.  I think the key is not overcharging and
not discharging below 50%.  Usually more like not below 30% for us.
We might run through 250 AH over a typical afternoon and night at anchor.

One caveat that might apply.  We spend most of our time in the Columbia
River which is fresh water.  In the PNW we have hot summers but cool to cold
the other seasons.  The ER seldom gets over 100 degrees even with a long
day's run.

Joe Engel
Portland, OR

Hi Joe, Sounds like a good formula for prolonged battery life. One question for you: What are "power posts"? I'm guessing perhaps short lengths of really heavy-duty cable, but perhaps not. Thanks, Bob Peterson 47' Lien Hwa CMY "Lopaka Nane" San Francisco -----Original Message----- From: Joe Engel Sent: Monday, August 23, 2004 9:55 AM To: trawlers-and-trawlering@lists.samurai.com Subject: T&T: Extended battery life commentary Some of you questions how I have achieved 12 years from my battery bank. I've had the boat 8 years so I can't comment on the P.O. but I suspect these were very well cared for. Here's my story. We charge with a Freedom 2000 inverter/charger. We use an eMeter monitor to watch the system. The Freedom 2000 has never hiccupped. The eMeter is the second most important instrument on my boat. It's the first thing I look at when I come aboard and when I get up in the morning on a cruise. We leave the boat / Freedom charger plugged in and on 7 x 24 x 365 except when we are cruising. We equalize the bank(s) about every three months. When we are cruising we use a combination of simple, twin 100 AMP alternators with three stage charging regulators built-in, hard wired in parallel (from the Battery Shack in Florida)and our venerable old MCCK 6.5 Onan generator which powers the Freedom 2000 charger on anchor. We never run the banks below 50% capacity. A day's run on the engine alternators pretty much recharges all the way back. The AC buss is split (as required) so that we cannot inadvertently connect very heavy AC loads to the inverter. We use the inverter for fry-pan cooking, microwave, coffee maker, entertainment center, toaster, and all AC outlets, etc but by design, it is not possible to connect it to electric heating or water heating or electric cooking with the range. (we do not have A.C.). Because we have 720 AH of capacity we have never discharged below 50%. I check the water twice per year. We add about 2 quarts over the six T-125's each time. The water has never been down to the plate level. We use the standard purified water from Safeway. Sometimes we just use tap water when we can't get the good stuff. The M.E. start batteries are two marine Grp 27 12 volt and are connected via a 100 amp three-position Heart combiner. The generator start battery is also a Marine Grp 27 connected via the same combiner. This works great too. The start batteries are now at four years. The generator battery is at three years. We check the water on these twice a year but have only had to add a tiny bit of water. All of these batteries are combined and included in the equalization process. We don't have hydro-caps or other gizmos, just dumb Trojan T-125 lead-acid batteries. We run about 200 hours per year. Some of this time is on Auxiliary patrol where we are drawing a lot of power for patrol lights and amenities while running at slow speeds. That's it. The batteries and connections are kept clean (actually they stay clean - no corrosion apparent), they are wired together well, everything is fed or connected by Ancor wire, usually one size over the chart requirements. Connectors are crimped but not sealed with shrink tubing, just good electricians tape. We use "power posts" extensively for the 12 volt high current feeds to and from inverter and batteries. I don't see any magic here at all. I think the key is not overcharging and not discharging below 50%. Usually more like not below 30% for us. We might run through 250 AH over a typical afternoon and night at anchor. One caveat that might apply. We spend most of our time in the Columbia River which is fresh water. In the PNW we have hot summers but cool to cold the other seasons. The ER seldom gets over 100 degrees even with a long day's run. Joe Engel Portland, OR
MR
Mark Richter
Thu, Aug 26, 2004 4:12 PM

<<Connectors are crimped but not sealed with
shrink tubing, just good electricians tape.>>

"Good electricians tape" for me means 3M, about $5 a roll,
available in about 6 colors at Home Depot and almost everywhere
else.  Don't even think about using the cheap imported stuff at
$.99, it turns to sticky goo in a few months in the marine
environment.

Mark Richter, Winnie the Pooh
just returned to FL from 4 weeks on the "Left Coast"

<<Connectors are crimped but not sealed with shrink tubing, just good electricians tape.>> "Good electricians tape" for me means 3M, about $5 a roll, available in about 6 colors at Home Depot and almost everywhere else. Don't even think about using the cheap imported stuff at $.99, it turns to sticky goo in a few months in the marine environment. Mark Richter, Winnie the Pooh just returned to FL from 4 weeks on the "Left Coast"