Alan,
I had a similar situation with a power supply from an HP scope. In my
case, some of the electrolytics were overheating to the extent that
electrolyte had leaked out onto the PCB and was sizzling. I removed all
of the questionable caps, and since I do not own an ESR meter, I tested
the leakage current of each cap at the rated voltage. There were 2-3
caps with significantly worse leakage than the others, and I replaced
those. But first (and more importantly), I thoroughly cleaned the area
of the PCB of all electrolyte. The electrolyte on the PCB was conducting
current between two adjacent traces, and the excessive load was pulling
down the supply. The traces were still OK, so no repair was necessary
other than cleaning. After cleaning the board and replacing the bad
caps, the unit worked perfectly.
I don't know if a leakage test is a substitute for a proper ESR test,
but it may be a quick check you can do without special equipment.
-Randall
Subject:
[volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
"Alan Scrimgeour" scrimgap@blueyonder.co.uk
Date:
Mon, 15 Mar 2010 21:46:51 -0000
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to identify if any were connected to the 5V output of the overheating regulator. None on the visible side of the analogue pcb were. I dived in and removed the pcb and did a similar search of the tants on the rear. One, located right next to the regulator was connected. I replaced and tested it. It was a bit leaky, but ok, and the replacement made no difference.
I started probing around with a thermocouple looking for overheating chips connected to the 5V supply, but couldn't spot any. Then I accidently discovered that 5 electrolytics in the vicinity of the overheating 5V regulator were also overheating. Unfortunately the pcb does have buried layers so it's not easy to tell what connects to what, and I cant get to connections on the rear of the pcb when it's powered up, so the whole process is proving rather frustrating. I think I'll try removing the electrolytics and if they're still ok, putting them back on long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
Brooke Clarke brooke@pacific.net
Date:
Mon, 15 Mar 2010 16:53:47 -0700
To:
Discussion of precise voltage measurement volt-nuts@febo.com
To:
Discussion of precise voltage measurement volt-nuts@febo.com
Hi Alan:
I'm importing and selling a combined ESR and capacitance meter. See:
http://www.prc68.com/P/Prod.html#ESR <- ordering
http://www.prc68.com/I/ESRmicro.shtml <- description
http://www.prc68.com/I/Capacitors.shtml <- measured results using a
number of instruments
Have Fun,
Brooke Clarke
http://www.PRC68.com
Alan Scrimgeour wrote:
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried
to identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived
in and removed the pcb and did a similar search of the tants on the
rear. One, located right next to the regulator was connected. I
replaced and tested it. It was a bit leaky, but ok, and the
replacement made no difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to
what, and I cant get to connections on the rear of the pcb when it's
powered up, so the whole process is proving rather frustrating. I
think I'll try removing the electrolytics and if they're still ok,
putting them back on long wire legs to allow me to access the powered
up connections.
Any bright ideas welcome!
Alan
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and follow the instructions there.
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
Robert Atkinson robert8rpi@yahoo.co.uk
Date:
Tue, 16 Mar 2010 07:44:25 +0000 (GMT)
To:
Discussion of precise voltage measurement volt-nuts@febo.com
To:
Discussion of precise voltage measurement volt-nuts@febo.com
Hi Alan,
Have you put a 'scope on the 5V rail? overheating capacitors could be a sign of an unstable (oscillating) regulator. I'd just change the hot elecrolytics anyway, they have much reduced lives when they are hot. If you are testing them, you must include an ESR test of some sort (I've no connection to any vendors of ESR meters ;-)
Robert G8RPI.
--- On Mon, 15/3/10, Alan Scrimgeour scrimgap@blueyonder.co.uk wrote:
From: Alan Scrimgeour scrimgap@blueyonder.co.uk
Subject: [volt-nuts] Keithley 2001 Multimeter Fault - Update
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Date: Monday, 15 March, 2010, 21:46
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to identify if any were connected to the 5V output of the overheating regulator. None on the visible side of the analogue pcb were. I dived in and removed the pcb and did a similar search of the tants on the rear. One, located right next to the regulator was connected. I replaced and tested it. It was a bit leaky, but ok, and the replacement made no difference.
I started probing around with a thermocouple looking for overheating chips connected to the 5V supply, but couldn't spot any. Then I accidently discovered that 5 electrolytics in the vicinity of the overheating 5V regulator were also overheating. Unfortunately the pcb does have buried layers so it's not easy to tell what connects to what, and I cant get to connections on the rear of the pcb when it's powered up, so the whole process is proving rather frustrating. I think I'll try removing the electrolytics and if they're still ok, putting them back on long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
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and follow the instructions there.
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
"Alan Scrimgeour" scrimgap@blueyonder.co.uk
Date:
Tue, 16 Mar 2010 11:47:09 -0000
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
I think you're right, but the capacitors in question don't connect to
the 5V regulator (well, maybee one) so things are more complicated. By
proximity they appear mostly to be connected to bridge rectifiers. I
guess an oscillating regulator could put a high ripple current through
a capacitor on its input too.
. I've tested the overheating electrolytics and they all seem ok
(ignoring unknown ESR), but under a couple there's corrosion. There's
also possibly some heat damage to the pcb at one point that needs a
much closer look. I hope it's just more corrosion.
Unfortunately my scopes dead, which I'll have to sort that out, but
for now my meters ac range and frequency measurement mode should tell
me what I need to know.
Alan
----- Original Message ----- From: "Robert Atkinson"
robert8rpi@yahoo.co.uk
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Sent: Tuesday, March 16, 2010 7:44 AM
Subject: Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
Hi Alan,
Have you put a 'scope on the 5V rail? overheating capacitors could be
a sign of an unstable (oscillating) regulator. I'd just change the hot
elecrolytics anyway, they have much reduced lives when they are hot.
If you are testing them, you must include an ESR test of some sort
(I've no connection to any vendors of ESR meters ;-)
Robert G8RPI.
--- On Mon, 15/3/10, Alan Scrimgeour scrimgap@blueyonder.co.uk wrote:
From: Alan Scrimgeour scrimgap@blueyonder.co.uk
Subject: [volt-nuts] Keithley 2001 Multimeter Fault - Update
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Date: Monday, 15 March, 2010, 21:46
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to
identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived
in and removed the pcb and did a similar search of the tants on the
rear. One, located right next to the regulator was connected. I
replaced and tested it. It was a bit leaky, but ok, and the
replacement made no difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to
what, and I cant get to connections on the rear of the pcb when it's
powered up, so the whole process is proving rather frustrating. I
think I'll try removing the electrolytics and if they're still ok,
putting them back on long wire legs to allow me to access the powered
up connections.
Any bright ideas welcome!
Alan
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I've had a closer look at the 'corrosion' damage from leaked capacitor
electrolyte using a stereo microscope. Some very fine tracks have been
completely eaten away in one area, but the path of the track is easy to
follow in the green solder mask layer making it easy to e bypass with a
wire.
Looking in more detail at the 'Heat Damaged Area' I can see that the
chemical attack from the capacitor leakage is far more advanced. In addition
to copper track, it's eaten right through the solder mask and deeper down
into the PCB resin leaving bare woven glass fibers visible.
There are vias in this area and I'm concerned there may be internal layer
connections that are damaged.
In addition to conductive electrolyte trapped within the fibrous region I
think some of the resin may have carbonised and provided another leakage
path for current, although it might be melted black plastic from the
capacitors insulating sleeve. A fix will require returning this area of pcb
to a non conducting state. I might just need to flush it free of electrolyte
and reseal with epoxy resin, but a thorough fix means carefully excavating
the damaged area out. This is a lot more trouble than I was expecting, with
no guarantee I'll eventually get the meter working, but at least it's
something I can try which might help. I think I'm going to have to fully
remove the pcb and work on it under the stereo microscope. This might also
reveal any internal layer connection problems.
The main offending capacitors are marked Nichicon VZ(M) 470uF,63V
&1000uF,35V.
Alan
----- Original Message -----
From: "Randall White" randall.m.white@gmail.com
To: volt-nuts@febo.com
Sent: Tuesday, March 16, 2010 1:55 PM
Subject: Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
Alan,
I had a similar situation with a power supply from an HP scope. In my
case, some of the electrolytics were overheating to the extent that
electrolyte had leaked out onto the PCB and was sizzling. I removed all of
the questionable caps, and since I do not own an ESR meter, I tested the
leakage current of each cap at the rated voltage. There were 2-3 caps with
significantly worse leakage than the others, and I replaced those. But
first (and more importantly), I thoroughly cleaned the area of the PCB of
all electrolyte. The electrolyte on the PCB was conducting current between
two adjacent traces, and the excessive load was pulling down the supply.
The traces were still OK, so no repair was necessary other than cleaning.
After cleaning the board and replacing the bad caps, the unit worked
perfectly.
I don't know if a leakage test is a substitute for a proper ESR test, but
it may be a quick check you can do without special equipment.
-Randall
Subject:
[volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
"Alan Scrimgeour" scrimgap@blueyonder.co.uk
Date:
Mon, 15 Mar 2010 21:46:51 -0000
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to
identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived in
and removed the pcb and did a similar search of the tants on the rear.
One, located right next to the regulator was connected. I replaced and
tested it. It was a bit leaky, but ok, and the replacement made no
difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to what,
and I cant get to connections on the rear of the pcb when it's powered
up, so the whole process is proving rather frustrating. I think I'll try
removing the electrolytics and if they're still ok, putting them back on
long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
Brooke Clarke brooke@pacific.net
Date:
Mon, 15 Mar 2010 16:53:47 -0700
To:
Discussion of precise voltage measurement volt-nuts@febo.com
To:
Discussion of precise voltage measurement volt-nuts@febo.com
Hi Alan:
I'm importing and selling a combined ESR and capacitance meter. See:
http://www.prc68.com/P/Prod.html#ESR <- ordering
http://www.prc68.com/I/ESRmicro.shtml <- description
http://www.prc68.com/I/Capacitors.shtml <- measured results using a
number of instruments
Have Fun,
Brooke Clarke
http://www.PRC68.com
Alan Scrimgeour wrote:
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to
identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived in
and removed the pcb and did a similar search of the tants on the rear.
One, located right next to the regulator was connected. I replaced and
tested it. It was a bit leaky, but ok, and the replacement made no
difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to what,
and I cant get to connections on the rear of the pcb when it's powered
up, so the whole process is proving rather frustrating. I think I'll try
removing the electrolytics and if they're still ok, putting them back on
long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
volt-nuts mailing list -- volt-nuts@febo.com
To unsubscribe, go to
https://www.febo.com/cgi-bin/mailman/listinfo/volt-nuts
and follow the instructions there.
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
Robert Atkinson robert8rpi@yahoo.co.uk
Date:
Tue, 16 Mar 2010 07:44:25 +0000 (GMT)
To:
Discussion of precise voltage measurement volt-nuts@febo.com
To:
Discussion of precise voltage measurement volt-nuts@febo.com
Hi Alan,
Have you put a 'scope on the 5V rail? overheating capacitors could be a
sign of an unstable (oscillating) regulator. I'd just change the hot
elecrolytics anyway, they have much reduced lives when they are hot. If
you are testing them, you must include an ESR test of some sort (I've no
connection to any vendors of ESR meters ;-)
Robert G8RPI.
--- On Mon, 15/3/10, Alan Scrimgeour scrimgap@blueyonder.co.uk wrote:
From: Alan Scrimgeour scrimgap@blueyonder.co.uk
Subject: [volt-nuts] Keithley 2001 Multimeter Fault - Update
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Date: Monday, 15 March, 2010, 21:46
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to
identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived in
and removed the pcb and did a similar search of the tants on the rear.
One, located right next to the regulator was connected. I replaced and
tested it. It was a bit leaky, but ok, and the replacement made no
difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to what,
and I cant get to connections on the rear of the pcb when it's powered
up, so the whole process is proving rather frustrating. I think I'll try
removing the electrolytics and if they're still ok, putting them back on
long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
volt-nuts mailing list -- volt-nuts@febo.com
To unsubscribe, go to
https://www.febo.com/cgi-bin/mailman/listinfo/volt-nuts
and follow the instructions there.
Subject:
Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
From:
"Alan Scrimgeour" scrimgap@blueyonder.co.uk
Date:
Tue, 16 Mar 2010 11:47:09 -0000
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
To:
"Discussion of precise voltage measurement" volt-nuts@febo.com
I think you're right, but the capacitors in question don't connect to the
5V regulator (well, maybee one) so things are more complicated. By
proximity they appear mostly to be connected to bridge rectifiers. I
guess an oscillating regulator could put a high ripple current through a
capacitor on its input too.
. I've tested the overheating electrolytics and they all seem ok
(ignoring unknown ESR), but under a couple there's corrosion. There's
also possibly some heat damage to the pcb at one point that needs a much
closer look. I hope it's just more corrosion.
Unfortunately my scopes dead, which I'll have to sort that out, but for
now my meters ac range and frequency measurement mode should tell me what
I need to know.
Alan
----- Original Message ----- From: "Robert Atkinson"
robert8rpi@yahoo.co.uk
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Sent: Tuesday, March 16, 2010 7:44 AM
Subject: Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
Hi Alan,
Have you put a 'scope on the 5V rail? overheating capacitors could be a
sign of an unstable (oscillating) regulator. I'd just change the hot
elecrolytics anyway, they have much reduced lives when they are hot. If
you are testing them, you must include an ESR test of some sort (I've no
connection to any vendors of ESR meters ;-)
Robert G8RPI.
--- On Mon, 15/3/10, Alan Scrimgeour scrimgap@blueyonder.co.uk wrote:
From: Alan Scrimgeour scrimgap@blueyonder.co.uk
Subject: [volt-nuts] Keithley 2001 Multimeter Fault - Update
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Date: Monday, 15 March, 2010, 21:46
Here's a progress report:
Searching for a possible short circuited tantalum capacitor I tried to
identify if any were connected to the 5V output of the overheating
regulator. None on the visible side of the analogue pcb were. I dived in
and removed the pcb and did a similar search of the tants on the rear.
One, located right next to the regulator was connected. I replaced and
tested it. It was a bit leaky, but ok, and the replacement made no
difference.
I started probing around with a thermocouple looking for overheating
chips connected to the 5V supply, but couldn't spot any. Then I
accidently discovered that 5 electrolytics in the vicinity of the
overheating 5V regulator were also overheating. Unfortunately the pcb
does have buried layers so it's not easy to tell what connects to what,
and I cant get to connections on the rear of the pcb when it's powered
up, so the whole process is proving rather frustrating. I think I'll try
removing the electrolytics and if they're still ok, putting them back on
long wire legs to allow me to access the powered up connections.
Any bright ideas welcome!
Alan
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and follow the instructions there.
I've had a closer look at the 'corrosion' damage from leaked capacitor
electrolyte using a stereo microscope. Some very fine tracks have been
completely eaten away in one area, but the path of the track is easy to
follow in the green solder mask layer making it easy to e bypass with a
wire.
Looking in more detail at the 'Heat Damaged Area' I can see that the
chemical attack from the capacitor leakage is far more advanced. In
addition
to copper track, it's eaten right through the solder mask and deeper down
into the PCB resin leaving bare woven glass fibers visible.
I find it hard to believe anything has eaten the epoxy. It's pretty inert
to almost any chemicals.
There are vias in this area and I'm concerned there may be internal layer
connections that are damaged.
-John
=============
Perhaps only the copper was 'etched', but I can imagine even epoxy being
attacked by hot electrolysis taking place right next to it. Electrolysis
could produce some very active compounds, depending on the electrolyte (and,
I'm not sure, but in such close proximity to the electrodes there may also
be some extremely reactive short lived species, or is that just Sci-Fi?).
But by some mechanism the upper layer of glass fiber in the board was
visible before I started digging it away.
The excavation is progressing with care. In the centre the damage has gone
right through the board to virtually the other side. Presumably air cooling
stopped or slowed the progress of the damage actually through the very last
layers of the board. It appears that once the hot electrolysis had begun to
damage the pcb it carbonised and in that conductive state, drew current and
generated yet more heat leading to a chain reaction in the form of a growing
carbonised region.
I've just had to cut a wide buried copper track in order to be able to
remove the carbonised pcb beneath it, which is disconcerting, but it will
just need soldering, or replacing with a piece of wire. I'm more worried
about what to use as a 'filling' in this cavity. I said I'd use epoxy resin,
but the usual stuff is damaged by soldering temperatures. I have some 'Auto
Weld' which says it's resistant to a constant 300C and should do. Once I
fill that hole back I'll never get it out again, so I'd better fix it
properly!
I'd like to add that I'm feeling pretty angry about those electrolytic
capacitors. They are sheer vandalism! Time for some companies heads to bow
down and appologise! Those unstable low dropout regulators are another
annoying self destruct mechanism too!!!
Alan
----- Original Message -----
From: "J. Forster" jfor@quik.com
To: "Discussion of precise voltage measurement" volt-nuts@febo.com
Sent: Wednesday, March 17, 2010 3:12 AM
Subject: Re: [volt-nuts] Keithley 2001 Multimeter Fault - Update
I've had a closer look at the 'corrosion' damage from leaked capacitor
electrolyte using a stereo microscope. Some very fine tracks have been
completely eaten away in one area, but the path of the track is easy to
follow in the green solder mask layer making it easy to e bypass with a
wire.
Looking in more detail at the 'Heat Damaged Area' I can see that the
chemical attack from the capacitor leakage is far more advanced. In
addition
to copper track, it's eaten right through the solder mask and deeper down
into the PCB resin leaving bare woven glass fibers visible.
I find it hard to believe anything has eaten the epoxy. It's pretty inert
to almost any chemicals.
There are vias in this area and I'm concerned there may be internal layer
connections that are damaged.
-John
=============
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