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Discussion of precise time and frequency measurement

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FE5680 GPS Disciplined Controller Update

E
EWKehren@aol.com
Tue, Jun 24, 2014 7:50 PM

The response has been very positive such that a $ 45 kit is doable. Working
on getting at least two beta tests lined up.
However it is disappointing that no one has stepped up to tackle the
temperature problem. how many have looked at the temperature attachment and
clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but
there will be one or two orders of magnitude degradation without active
fan  temperature control unless the internal temperature compensation is
disabled.
I like to float an other idea I did attach a picture of the auxiliary board
which we also use on other projects. That board along with inductors and
two mini circuit transformers could be added to the kit for an extra $
8.00. Other parts are readily available. Going forward it would make sense to
have a temperature control board and a clean up loop board. We have them but
they are express PCB. if members would be willing to do a Gerber version I
will  gladly work with them off list and than they could be added for an
extra $ 4.00  to the kit.  We do not have the time. Total kit would be $ 57.00
maybe $  55.00 including four 5 X 5 cm. boards.
Let me know what you think.
Bert Kehren

In a message dated 6/19/2014 2:56:52 P.M. Eastern Daylight Time,
tvb@LeapSecond.com writes:

-----  Original Message -----
From: "Chris Albertson"  albertson.chris@gmail.com
To: "Discussion of precise time and  frequency measurement"
time-nuts@febo.com
Sent: Thursday, June 19,  2014 8:31 AM
Subject: Re: [time-nuts] FE5680 GPS Disciplined  Controller

I've been working in the same thing BUT I don't  want anyone who builds it
to need a PCB.  And I want the firmware  to load over USB so there is no
need to ship programmed chips or deal  with external programmers.  I

think

I can get the cost  below $20.    That said I doubt I'll get 1E-13
performance out of my Rb.

My little Arduino based controller  has been running now for a couple

months

and keeping a crystal in  lock.  The board has a pins left over for a

serial

port that I'll  hook up to the Rb.

The trick to getting the cost down is NOT  to do a custom PCB.  Take
advantage of one of the uP development  boards and then for under $5 you

get

the USB interface, D/A and A/D,  serial ports, timers and quite a bit of
logic all  1/3rd the size  of a credit card.

On Thu, Jun 19, 2014 at 12:57 AM,  Jan Boutsen jan.boutsen@telenet.be
wrote:

Count me in for an assembled and tested board. Great project.
Jan

----- Original  Message -----
From: EWKehren@aol.com
To:  time-nuts@febo.com
Sent: Wednesday, June 18, 2014 8:49  PM
Subject: [time-nuts] FE5680 GPS Disciplined  Controller

FE5680 GPS  Disciplined  Controller
With all the FE  5680 rubidium  oscillators being used as door stops out
there some of us  decided  to develop a GPSDO for it. The main question

we

have:
Is there sufficient  interest among time nuts for a  discipline

controller

for the FE5680 to make it  available?  Looking at the postings over the

last

two years I am not so  sure.
The  construction and preliminary testing of a Brooks  Shera style GPS
discipline  controller for the later version  (6.81e-13 resolution) of

the

FE5680
has been  completed. We are trying to determine the number of people

that

would be  interested in obtaining an FE5680 discipline controller (if

there

is
sufficient  interest about $45 a kit  shipping included, $75 for an
assembled and tested  board,  international orders for an additional $5)
when
it  is
released.
We are also looking for three Beta  testers that would be willing to
purchase, assemble, and test our  Beta release  controller kit with their
own
FE5680A and GPS receiver or Tbolt and provide  feedback. Please send  an
email to
EWKehren@aol.com  (mailto:EWKehren@aol.com)  Subject Time-Nuts FE

5680A,

if you would be interested in being one of the three  Beta testers. A

key

requirement is the willingness to get to it right away,  the  board

assembly

takes about 30 minutes. Instrumentation  to measure results is  also a
requirement. We obtained  impressive results using a cheap ublox 6M
receiver.

The  FE5680 GPS discipline controller  is a small (2” x 2”) board using

8

DIP’s and 1  SOT23-5  package powered by +5v with 0.1” headers for all
inputs
and outputs. Our  plan is to have the kit supplier  solder in the only

SMD

device on the board. A  GPS receiver  1PPS and 10 MHz sine from the

FE5680

feed the board with two  9600  baud serial ports sending TTL level tuning
commands to  the FE5680 and receiving  commands from and sending status

data

to a
PC for data logging and system  control  via a simple terminal program.
In the chip count are  two  opto couplers that allow the use of isolated

TTL

to USB  conversion. These  USB adapters are readily available and

furnish

the 5 V necessary for the  secondary of the opto  circuit. An option is

to

not
use the opto couplers  and  send the PIC TTL level RX and TX into a TTL

to

RS232  adapter. Another option is  to use a TTL to RS232 converter after

the

opto couplers but then an external 5 V  source would have  to be supplied
for
the opto couplers.
As  I  mentioned before to get best performance from the FE5680

temperature

control is  a must and after much fan and metal  work I realized that a

Lap

Top heat pipe is  the easiest  lowest cost solution. Comments

appreciated.

As
an  alternative the  temperature correction needs to be disabled.

Otherwise

two control loops fight each  other.  If you  look close on page 7  of

the

brochure temperature stability  from –10 to +60 C looks good but a closer
look
and you  see 4 E-11 changes over small temperature changes in the -10 to

60

C range. Extensive analysis has been done on the FE 5680 A and maybe

some

one  can tackle that problem. Please look at what N5TNL  did. It is

attached

and click  on his link. The FE 5680A does  have a 4 channel MAX 1246 ADC

and

most likely it  is used to  monitor temperature.
Also  mentioned before the FE 5680  output is not the cleanest, I did
observe it and  some one  posted the attached. I apologize but my

records do

not
show who did, so  if you posted the data please come forward. For

serious

applications where you  are using it as your main  reference a clean up

like

the
Morion MV89 or HP  10811  should be considered.
This  addition is not  required for beta tests but temperature control

will

help.
I am also  enclosing the express PCB layout, be free to  use it but it

would

be more  economical to do a group buy if  there is enough interest and

some

one steps up  to  kit.
Bert  Kehren
To  not exceed the  attachment limit the plot will be a separate

posting




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--

Chris Albertson
Redondo Beach, California


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and follow the  instructions there.

The response has been very positive such that a $ 45 kit is doable. Working on getting at least two beta tests lined up. However it is disappointing that no one has stepped up to tackle the temperature problem. how many have looked at the temperature attachment and clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but there will be one or two orders of magnitude degradation without active fan temperature control unless the internal temperature compensation is disabled. I like to float an other idea I did attach a picture of the auxiliary board which we also use on other projects. That board along with inductors and two mini circuit transformers could be added to the kit for an extra $ 8.00. Other parts are readily available. Going forward it would make sense to have a temperature control board and a clean up loop board. We have them but they are express PCB. if members would be willing to do a Gerber version I will gladly work with them off list and than they could be added for an extra $ 4.00 to the kit. We do not have the time. Total kit would be $ 57.00 maybe $ 55.00 including four 5 X 5 cm. boards. Let me know what you think. Bert Kehren In a message dated 6/19/2014 2:56:52 P.M. Eastern Daylight Time, tvb@LeapSecond.com writes: ----- Original Message ----- From: "Chris Albertson" <albertson.chris@gmail.com> To: "Discussion of precise time and frequency measurement" <time-nuts@febo.com> Sent: Thursday, June 19, 2014 8:31 AM Subject: Re: [time-nuts] FE5680 GPS Disciplined Controller > I've been working in the same thing BUT I don't want anyone who builds it > to need a PCB. And I want the firmware to load over USB so there is no > need to ship programmed chips or deal with external programmers. I think > I can get the cost below $20. That said I doubt I'll get 1E-13 > performance out of my Rb. > > My little Arduino based controller has been running now for a couple months > and keeping a crystal in lock. The board has a pins left over for a serial > port that I'll hook up to the Rb. > > The trick to getting the cost down is NOT to do a custom PCB. Take > advantage of one of the uP development boards and then for under $5 you get > the USB interface, D/A and A/D, serial ports, timers and quite a bit of > logic all 1/3rd the size of a credit card. > > > On Thu, Jun 19, 2014 at 12:57 AM, Jan Boutsen <jan.boutsen@telenet.be> > wrote: > >> Count me in for an assembled and tested board. Great project. >> Jan >> >> >> >> >> ----- Original Message ----- >> From: <EWKehren@aol.com> >> To: <time-nuts@febo.com> >> Sent: Wednesday, June 18, 2014 8:49 PM >> Subject: [time-nuts] FE5680 GPS Disciplined Controller >> >> >> >> FE5680 GPS Disciplined Controller >> With all the FE 5680 rubidium oscillators being used as door stops out >> there some of us decided to develop a GPSDO for it. The main question we >> have: >> Is there sufficient interest among time nuts for a discipline controller >> for the FE5680 to make it available? Looking at the postings over the last >> two years I am not so sure. >> The construction and preliminary testing of a Brooks Shera style GPS >> discipline controller for the later version (6.81e-13 resolution) of the >> FE5680 >> has been completed. We are trying to determine the number of people that >> would be interested in obtaining an FE5680 discipline controller (if there >> is >> sufficient interest about $45 a kit shipping included, $75 for an >> assembled and tested board, international orders for an additional $5) >> when >> it is >> released. >> We are also looking for three Beta testers that would be willing to >> purchase, assemble, and test our Beta release controller kit with their >> own >> FE5680A and GPS receiver or Tbolt and provide feedback. Please send an >> email to >> _EWKehren@aol.com_ (mailto:EWKehren@aol.com) Subject Time-Nuts FE 5680A, >> if you would be interested in being one of the three Beta testers. A key >> requirement is the willingness to get to it right away, the board assembly >> takes about 30 minutes. Instrumentation to measure results is also a >> requirement. We obtained impressive results using a cheap ublox 6M >> receiver. >> >> The FE5680 GPS discipline controller is a small (2” x 2”) board using 8 >> DIP’s and 1 SOT23-5 package powered by +5v with 0.1” headers for all >> inputs >> and outputs. Our plan is to have the kit supplier solder in the only SMD >> device on the board. A GPS receiver 1PPS and 10 MHz sine from the FE5680 >> feed the board with two 9600 baud serial ports sending TTL level tuning >> commands to the FE5680 and receiving commands from and sending status data >> to a >> PC for data logging and system control via a simple terminal program. >> In the chip count are two opto couplers that allow the use of isolated TTL >> to USB conversion. These USB adapters are readily available and furnish >> the 5 V necessary for the secondary of the opto circuit. An option is to >> not >> use the opto couplers and send the PIC TTL level RX and TX into a TTL to >> RS232 adapter. Another option is to use a TTL to RS232 converter after the >> opto couplers but then an external 5 V source would have to be supplied >> for >> the opto couplers. >> As I mentioned before to get best performance from the FE5680 temperature >> control is a must and after much fan and metal work I realized that a Lap >> Top heat pipe is the easiest lowest cost solution. Comments appreciated. >> As >> an alternative the temperature correction needs to be disabled. Otherwise >> two control loops fight each other. If you look close on page 7 of the >> brochure temperature stability from –10 to +60 C looks good but a closer >> look >> and you see 4 E-11 changes over small temperature changes in the -10 to 60 >> C range. Extensive analysis has been done on the FE 5680 A and maybe some >> one can tackle that problem. Please look at what N5TNL did. It is attached >> and click on his link. The FE 5680A does have a 4 channel MAX 1246 ADC and >> most likely it is used to monitor temperature. >> Also mentioned before the FE 5680 output is not the cleanest, I did >> observe it and some one posted the attached. I apologize but my records do >> not >> show who did, so if you posted the data please come forward. For serious >> applications where you are using it as your main reference a clean up like >> the >> Morion MV89 or HP 10811 should be considered. >> This addition is not required for beta tests but temperature control will >> help. >> I am also enclosing the express PCB layout, be free to use it but it would >> be more economical to do a group buy if there is enough interest and some >> one steps up to kit. >> Bert Kehren >> To not exceed the attachment limit the plot will be a separate posting >> >> >> >> >> >> >> >> >> >> ---------------------------------------------------------------------------- >> ---- >> >> >> > _______________________________________________ >> > time-nuts mailing list -- time-nuts@febo.com >> > To unsubscribe, go to >> https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts >> > and follow the instructions there. >> >> _______________________________________________ >> time-nuts mailing list -- time-nuts@febo.com >> To unsubscribe, go to >> https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts >> and follow the instructions there. > > > > > -- > > Chris Albertson > Redondo Beach, California > _______________________________________________ > time-nuts mailing list -- time-nuts@febo.com > To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > and follow the instructions there. _______________________________________________ time-nuts mailing list -- time-nuts@febo.com To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts and follow the instructions there.
TV
Tom Van Baak
Tue, Jun 24, 2014 8:34 PM

However it is disappointing that no one has stepped up to tackle the
temperature problem. how many have looked at the temperature attachment and
clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but
there will be one or two orders of magnitude degradation without active
fan  temperature control unless the internal temperature compensation is
disabled.

Can you clarify the "two orders of magnitude" claim? That's hard for me to believe, I think, without seeing the ADEV plots or actual lab report.

I mean, even a cheap XO or TCXO or OCXO can be disciplined against GPS and achieve superb results. Temperature (or rather, temperature rate of change) has little effect short-term. Temperature also has little to zero effect long-term. So it's only in the, what, tau 100 to 1000 or maybe 10000 second range that temperature even matters. As long as the LO is locked to GPS; I assume you're not talking about holdover.

Obviously you'd want a slightly shorter loop time constant for a non-temperature-controlled Rb than a fancy temperature-controlled Rb. But does this really make a one or two orders of magnitude difference?

/tvb

> However it is disappointing that no one has stepped up to tackle the > temperature problem. how many have looked at the temperature attachment and > clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but > there will be one or two orders of magnitude degradation without active > fan temperature control unless the internal temperature compensation is > disabled. Can you clarify the "two orders of magnitude" claim? That's hard for me to believe, I think, without seeing the ADEV plots or actual lab report. I mean, even a cheap XO or TCXO or OCXO can be disciplined against GPS and achieve superb results. Temperature (or rather, temperature rate of change) has little effect short-term. Temperature also has little to zero effect long-term. So it's only in the, what, tau 100 to 1000 or maybe 10000 second range that temperature even matters. As long as the LO is locked to GPS; I assume you're not talking about holdover. Obviously you'd want a slightly shorter loop time constant for a non-temperature-controlled Rb than a fancy temperature-controlled Rb. But does this really make a one or two *orders of magnitude* difference? /tvb
BC
Bob Camp
Tue, Jun 24, 2014 11:58 PM

Hi

If:

  1. You are after better than 1.0 x 10^-13 accuracy
  2. You are getting 1 to 9x10^-9 at one second ADEV out of your GPS
  3. You have a telecom Rb with 1 to 5x10^-10 temp coef over a 70C delta
  4. Your Rb self heats 20 to 30C in still air

Here’s some math:

You will need at least 10,000 seconds to get a single frequency estimate and likely 100,000 seconds.

You are likely to go through temp cycles in a room at a 30 to 90 minute rate. (1800 to 3600 sec).

Your room temp swings are way outside your likely loop. The Rb will have to deal with them by it’s self.

——

Your Rb is “sort of” compensated in the temcom units. It’s more like a TCXO than an OCXO. 1x10^-10 over 50C would give you 2x10^-12 per degree C. That may be better or worse than the sample you have. The “worse” really comes in  when you have one that’s a parabola or third order temp curve.

At least around here a room swing of 2 to 4 C is pretty normal with the heat or air-conditioning turned on. That gets you into the 4 to 8x10^-12 swing range. In a typical garage you are at 10C and 2x10^-11.

If you want that to be below your 1x10^-13 goal, you have to knock it down by about 100X.

——

Is the goal rational? Well this is Time Nuts …. It is roughly the sort of goal Bert has said they are after.

Most of the lightweight Rb’s have a major ADEV hump when the temperature compensation cuts in. Without good temperature stabilization, you will not disable this correction. There’s no real way to know what the ADEV is without this hunting until you do it. Because of the self heating (and gradients), it’s not a real easy thing to do.

If you are using an ensemble of parts to get the ADEV, temperature likely will correlate between them. You will not get the “group vote” to suppress it the way you some other sources of ADEV.

——

Yes, I’m sure Bert can cross the T’s and dot the i’s better than I can, but that’s a pretty good outline of the problem.

Bob

On Jun 24, 2014, at 4:34 PM, Tom Van Baak tvb@LeapSecond.com wrote:

However it is disappointing that no one has stepped up to tackle the
temperature problem. how many have looked at the temperature attachment and
clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but
there will be one or two orders of magnitude degradation without active
fan  temperature control unless the internal temperature compensation is
disabled.

Can you clarify the "two orders of magnitude" claim? That's hard for me to believe, I think, without seeing the ADEV plots or actual lab report.

I mean, even a cheap XO or TCXO or OCXO can be disciplined against GPS and achieve superb results. Temperature (or rather, temperature rate of change) has little effect short-term. Temperature also has little to zero effect long-term. So it's only in the, what, tau 100 to 1000 or maybe 10000 second range that temperature even matters. As long as the LO is locked to GPS; I assume you're not talking about holdover.

Obviously you'd want a slightly shorter loop time constant for a non-temperature-controlled Rb than a fancy temperature-controlled Rb. But does this really make a one or two orders of magnitude difference?

/tvb


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Hi If: 1) You are after better than 1.0 x 10^-13 accuracy 2) You are getting 1 to 9x10^-9 at one second ADEV out of your GPS 3) You have a telecom Rb with 1 to 5x10^-10 temp coef over a 70C delta 4) Your Rb self heats 20 to 30C in still air Here’s some math: You will need at least 10,000 seconds to get a single frequency estimate and likely 100,000 seconds. You are likely to go through temp cycles in a room at a 30 to 90 minute rate. (1800 to 3600 sec). Your room temp swings are *way* outside your likely loop. The Rb will have to deal with them by it’s self. —— Your Rb is “sort of” compensated in the temcom units. It’s more like a TCXO than an OCXO. 1x10^-10 over 50C would give you 2x10^-12 per degree C. That may be better or worse than the sample you have. The “worse” really comes in when you have one that’s a parabola or third order temp curve. At least around here a room swing of 2 to 4 C is pretty normal with the heat or air-conditioning turned on. That gets you into the 4 to 8x10^-12 swing range. In a typical garage you are at 10C and 2x10^-11. If you want that to be *below* your 1x10^-13 goal, you have to knock it down by about 100X. —— Is the goal rational? Well this is Time Nuts …. It is roughly the sort of goal Bert has said they are after. Most of the lightweight Rb’s have a major ADEV hump when the temperature compensation cuts in. Without *good* temperature stabilization, you will not disable this correction. There’s no real way to know what the ADEV is without this hunting until you do it. Because of the self heating (and gradients), it’s not a real easy thing to do. If you are using an ensemble of parts to get the ADEV, temperature likely will correlate between them. You will not get the “group vote” to suppress it the way you some other sources of ADEV. —— Yes, I’m sure Bert can cross the T’s and dot the i’s better than I can, but that’s a pretty good outline of the problem. Bob On Jun 24, 2014, at 4:34 PM, Tom Van Baak <tvb@LeapSecond.com> wrote: >> However it is disappointing that no one has stepped up to tackle the >> temperature problem. how many have looked at the temperature attachment and >> clicked on the N5TNL link. Let me make it clear that yes the GPSDO will work but >> there will be one or two orders of magnitude degradation without active >> fan temperature control unless the internal temperature compensation is >> disabled. > > Can you clarify the "two orders of magnitude" claim? That's hard for me to believe, I think, without seeing the ADEV plots or actual lab report. > > I mean, even a cheap XO or TCXO or OCXO can be disciplined against GPS and achieve superb results. Temperature (or rather, temperature rate of change) has little effect short-term. Temperature also has little to zero effect long-term. So it's only in the, what, tau 100 to 1000 or maybe 10000 second range that temperature even matters. As long as the LO is locked to GPS; I assume you're not talking about holdover. > > Obviously you'd want a slightly shorter loop time constant for a non-temperature-controlled Rb than a fancy temperature-controlled Rb. But does this really make a one or two *orders of magnitude* difference? > > /tvb > > > _______________________________________________ > time-nuts mailing list -- time-nuts@febo.com > To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts > and follow the instructions there.