Sorry list, but I've got what is probably a stupid question; but I don't know
the correct answer. I've been following the thread Power Management on Boats
and the use of 6-volt golf cart batteries for some time. However, I don't
understand the amps issue. Here it goes: We have two 8D batteries on our
30' Atlantic. After following all the good suggestions on this list as well
as email received directly, I had planned to replace these with six 6-volt
batteries tied together for use as a house bank and starter for our two Volvo
TMD40 turbo diesels. As a backup, I would install a separate battery for our
Westerbeke 5KW generator. I checked at Sam's and the golf cart batteries
there are 210 amps each. 210 x 6 = 1260 amps. The 8Ds are listed as 1300
Cold Cranking and 450 Reserve. Is the correct amps figure to use the "cold
cranking" figure or the "reserve" figure? If the Cold Cranking is the amps,
the two 8D's would provide 2600 amps; but if the Reserve figure is the one to
use, the two 8D's do not have as much amps as the six 6-volt batteries (900
versus 1260). Would someone please explain this? Is the 210 amps for a
6-volt battery pretty standard, or are there some with higher amp capacity?
I also checked 12 volt batteries. They have a Marine Dual Purpose listed as
900 CCA and 205 Reserve Capacity Minutes. Would 900 CCA be enough to start a
5KW generator? And is a dual-purpose battery the best selection?
Thanks
Reid & Karen Gantt
30' Atlantic
"Vouivre"
Don't forget you put two 6 volts together to get one 12 volt. This means
you have 3 increments of 210, not 6... I have 2 banks of 4 golf cart
batteries and individual group 27s (top shelf) for my Lehmans and ONAN.
Switches tie them together in various combinations.
Regards...
Phil Rosch
Dolly Surprise MT44TC
Wakefield, RI, 02879-7513
-----Original Message-----
From: owner-trawler-world-list@samurai.com
[mailto:owner-trawler-world-list@samurai.com] On Behalf Of
ReidGantt@aol.com
Sent: Monday, June 26, 2000 8:14 PM
To: Trawler-world-list@samurai.com
I checked at Sam's and the golf cart batteries
there are 210 amps each. 210 x 6 = 1260 amps.
Reid & Karen Gantt
30' Atlantic
"Vouivre"
At 08:13 PM 06/26/2000 EDT, you wrote:
Sorry list, but I've got a question;
<< snip>>
However, I don't understand the amps issue.
Here it goes:
I checked at Sam's and the golf cart batteries
there are 210 amps each. 210 x 6 = 1260 amps.
Arild replies:
Reid
When you have batteries in series the voltages add up; but the amps stay
the same.
When you have batteries in parallel the voltage stays the same but the
amperage adds up.
So when you put two 6 volt batteries in series you get 12 volt but the
amperage is the same as one battery.
You said:
The 8Ds are listed as 1300
Cold Cranking and 450 Reserve. Is the correct amps figure to use the "cold
cranking" figure or the "reserve" figure?
Use the reserve amps value for calculating capacity. Mind you; the
battery bank can only be discahrged to 50% of its total capacity. If you
put two 8D in parallel you can only get 450 ( ?? ) amps from the total
bank before you have to recharge.
That 450 sounds kind of high for a regular 8D battery.
you said:
if the Reserve figure is the one to
use, the two 8D's do not have as much amps as the six 6-volt batteries (900
versus 1260). Would someone please explain this? Is the 210 amps for a
6-volt battery pretty standard, or are there some with higher amp capacity?
That is typical. The 6 volt batteries are specially designed for long
term discharge at moderate current levels such as you get in golf carts.
See Joe Engles posting on that issue earlier. He refered to Peukerts
numbers and formula.
Amp capacity is a function of volume and weight. The best batteries
are very densely constructed and thus very heavy. The lead acid
technology hasn't changed much in the past few decades. What has changed
is how the plates are arranged to resist warping, dissolving and getting
sulphated.
Flooded wet cells provide highest cranking amps for a very short while,
but do not stand up to deep discharge for prolonged periods of time.
Gell cells also use lead acid but the electrolyte is gelled and therefore
splash proof. Gel cells can not deliver high peak currents like a
flooded cell can, but they do stand up to deep cycling much better.
You can also charge a flooded (wet) lead cell harder than you can a
gel cell. In fact it is normal procedure to "equalize" a flooded cell
by deliberatly overcharging the cell until it gasses. This causes a
revesal of the sulphate that build up on the plates as a normal result
of the discharge process.
Please note that you should not equalize a gel cell.
Reid said:
I also checked 12 volt batteries. They have a Marine Dual Purpose listed as
900 CCA and 205 Reserve Capacity Minutes. Would 900 CCA be enough to
start a
5KW generator?
Dual purpose is a compromise. In this example you talk of 205 reserve
capacity MINUTES , not Amperage.
Is ther a typo here or in the previous example?
Reserve capacity in mimutes refers to a constant discharge at a
specified amperage ( 20 amps?)
As for starting a 5 Kw genset. Even a small Group 27 battery is
sufficient.
I have started a 11 KW four cylinder Westebeke diesel using a 18 Amp -
hour battery.
Reid asked:
And is a dual-purpose battery the best selection?
Probably not, it's a compromise. However, unless you specify your
criteria for what is BEST, it is hard to say what is.
Some people consider the presence of liquid acid an extreme hazard in
addition to the presence of hydrogen gas when a battery is gassing. For
that reason they are willing to compromise the peak cranking amps to
get the relative safety of a spill proof gel battery.
A newer technology is called absorbed glass mat or AGM for short .
Although much more expensive this type battery seems to offer benefits.
Mind you other list members have indicated that not everything is
perfectly great with AGM batteries.
Golf cart batteries ( 6 Volt ) which are designed for prolonged deep
cycling at moderate current levels offer the best power density in lead
acid technology. These batteries are probably the best bet for running a
big inverter and then getting recharged with a large 100 amp charger when
you are tied up to shore power or have the genset running.
To minimize genset run time you should have a 3 step smart charger which
typically shortens recharge time to about 2/3 compared to a regular taper
charger. And a smart charger will not over charge a battery like a taper
charger does.
Starting batteries only have to produce peak amps for about 15 - 40
seconds to start even a cold diesel using glow plugs.
Therefore you do not need particularly big batteries to start an engine.
It would be better to have less capacity in cranking batteries and more
capacity in house batteries. As long as you can start your genset to
drive a battery charger in the event your main battery goes flat then
you could even get away with having the house bank also serve as the
starting battery for the main engine.
The real reason for having your house bank as big as possible is that
you reduce battery life the deeper you discharge a battery before you
recharge it. So; the bigger your house bank, the less you discharge it
as a percentage if you use a set amount of power before you recharge the
bank.
See the earlier discussion along this topic line.
For more details on battery technology, check out some of the
manufacturer's web sites. Their FAQ and tech tip sections provide a
wealth of detail.
Regards
Arild
Arild's posting on this topic says it all. If we can have a
Lehman (Guru), my vote for battery/charging/regulator/inverter
Guru is for Arild! His approach is practical, realistic, proven,
uncomplicated, the least expensive and 100% KISS.
My observation is similar and in agreement with Arild's, the following
is an example of my boat and others:
My CHB 45, like most boats in her class, came from the builder with
one 8D for each engine and one 8D for the house and one
group 27 (or smaller) for the genset.
The problem with this setup is that you have huge (and heavy) starting
batteries just sitting there sulfating and the poor little housebank
overworked and grossly undersized. Soon, all 3 banks are
short-lived and ready for the dumpster!
We are seeing (at my marina) more and more boats doing
what was once a NO NO -
and that is doing away with dedicated starting batteries and
making a combined housebank out of 4 to 6 (or more) golf-cart
batteries to serve as BOTH starting and house batteries. The batteries
do not even feel the short burst of power needed to start a healthy diesel.
So goodbye to the main's dedicated starting batteries!
Even when Murphy's Law play's its part and we kill the house bank -
we still have the genny to charge the batteries or hot shot the main.
Now I only have 2 banks to look after instead of the 4 my
twin engine setup once had. This setup allows for a very big
house/starting bank at no additional (or even less) cost!
(snip)
As long as you can start your genset to
drive a battery charger in the event your main battery goes flat then
you could even get away with having the house bank also serve as the
starting battery for the main engine.
Brian Hall
CHB 45 "Any Sea"
Baltimore
Brian Hall wrote:
and that is doing away with dedicated starting batteries and
making a combined housebank out of 4 to 6 (or more) golf-cart
batteries to serve as BOTH starting and house batteries. .
So goodbye to the main's dedicated starting batteries!
Brian, what you propose is not safe, and very likely will get
someone in trouble, sooner or later.
I had one 8D, dedicated to the single 135 Perkins, and one 8D house.
I don't know how old this batteries were, as they came with the Monk
when we bought the boat in the summer of 1997.
Just looking at them, I feared the day that they had to be replaced!
Well, a few weeks ago I replaced the house with three banks of
6 volts in parallel, PLUS two 6 volts dedicated starting bank for the
main engine. I joined Sam's just for this purchase, as neither
Costco nor BJ's carry the 6 V golf cart's.
A year ago we had a 5KW Westerbeke installed.
When I saw Reid Gantt's original posting the red flag went up, as he has
a similar genny in his boat.
Fromthe first week after installation, the charging meter indicated only
11.2 VDC charge to the new group 27 battery. The Westerbeke mechanic said
"Don't worry, it's OK. The batt. is charging just fine"
We found out later that there is a problen with the back end of this
units, and Westerbeke will fix it as soon as we can arrange access to
the boat.
Meanwhile, the generator dedicated battery barely lasted the season,
and twice in the fall I had to jump start it from one of the old, worn
out 8D's. Even the battery charger was not enought to charge the
group 27.
Even when Murphy's Law play's its part and we kill the house bank -
we still have the genny to charge the batteries or hot shot the main.
So you see, Brian, I realize that we all are experts in our own opinions,
including myself!
But Mr. Murphy is always one step ahead of us, and considering the
small cost ($90.00 at Sam's) of a dedicated main engine starting bank,
why not have one available?
Dan Lobera
Kent Island, Md.
Quoting Daniel Lobera capdan@erols.com:
Brian, what you propose is not safe, and very likely
will get someone in trouble, sooner or later. . .
<< snip>>
A year ago we had a 5KW Westerbeke installed.
From the first week after installation, the charging
meter indicated only
11.2 VDC charge to the new group 27 battery.
<< snip>>
We found out later that there is a problen with the
back end of this
units, and Westerbeke will fix it as soon as we can
arrange access to the boat.
<< snip>
But Mr. Murphy is always one step ahead of us, and
considering the small cost ($90.00 at Sam's) of a
dedicated main engine starting bank,
why not have one available?
Dan Lobera
Kent Island, Md.
Arild comments:
You are forgetting the original issue which was not
having enough room for all the batteries.
Secondly,your example simply reveals the pitfalls of
not having equipment which is maintained in correct
working order.
Any design is based on the equipment working as
intended and being maintained in working order.
Murphy not withstanding, if you have limited room for
batteries, and you do have a large inverter charger,
Some compromise is inevitable.
Having a larger house bank and relying on it for
starting is still sound energy management- PROVIDING
you also keep your genset maintained in good working
order.
Cheers
Arild
This mail was sent through Uniserve's Web Mail at
https://members.uniserve.ca/mail/
At 11:17 AM 06/27/2000 -0400, Daniel Lobera wrote in an earlier posting
A year ago we had a 5KW Westerbeke installed.
From the first week after installation, the charging meter indicated only
11.2 VDC charge to the new group 27 battery. The Westerbeke mechanic said
"Don't worry, it's OK. The batt. is charging just fine"
We found out later that there is a problen with the back end of this
units, and Westerbeke will fix it as soon as we can arrange access to
the boat.
Dan Lobera
Kent Island, Md.
Arild writes:
Dan brings up a good point.
When you buy a new product you should be able to expect that product to
work as designed and intended.
So why doesn't it?
Being in the business of working exclusively at dealing with customer
problems or anticipated problems I know first hand how many poorly
trained elecrtical people ther are out in the mmarine business.
Yesterday I had 4 phone calls from "electricians" who did not understand
how to install our products and were asking for assistance.
Last week I had to deal with two factory installations that were giving
the owners fits due to malfunctions.
In both cases I was able to determine the cause and advise the techs on
how to fix the problem.
In each case the root cause was lack of training by the staff. Most
companies do not provide training for their staff, and the working people
do not have the funds or time to spend a month at a factory school on
their own.
My training and experience comes from 25 years of working in the field
and having an insatiable curiosity. My first inclination when confronted
by a new peice of equipment is to take it apart. I even pick up junked
stuff just to have it for disassembly and examination.
So what can you do as a boat owner?
This list is a good step in the right direction. Building up a
comprehensive manual on your own boat is another.
Being knowladgable or at least finding a trustworthy service shop to do
the work for you is another good step.
Does anyone else have any some stories about disasters or near disasters
which began with a minor failure that escalated due to lack of knowledge.
Cheers
Arild
Arild writes:
Dan brings up a good point.
When you buy a new product you should be able to expect that product to
work as designed and intended.
So why doesn't it?
So what can you do as a boat owner?
This list is a good step in the right direction. Building up a
comprehensive manual on your own boat is another.
Being knowledgeable or at least finding a trustworthy service shop to do
the work for you is another good step.
Does anyone else have any some stories about disasters or near
disasters
which began with a minor failure that escalated due to lack of knowledge.
Cheers
Arild
To Arild and All:
"Dum dee Dum Dum---The names and places have been changed to protect the
innocent. No manufacturers or installation personnel shall be named. And of
course I am referring to the experiences of a friend. Therefore, I CANNOT
ATTEST AS TO THE VERACITY OF THESE "FACTS".
Two more logic representations:
From henceforward," I" equals "my friend".
" " , "my friend" does not equal "I".
I feel that I am a knowledgeable boat owner. I have put in electrical
systems, rigged masts and booms, put in an engine, heating systems, heads
and done all of my general maintenance. About one year ago I decided that I
wanted
a hydraulic bow thruster
a " windlass
Hydraulic stabilizers.
Now comes the confession. I did not know anything about hydraulics except
that they could be powerful and that they would not "time out " as
electrical motors are apt to do. I had not the foggiest idea of the
magnitude (or the space) that this project would entail. And the people who
sold it to me gave me no indication. I spent hundreds of hours drilling 4"
holes , modifying cabinets and pulling about 300 feet of 2" to 5" diameter
hydraulic hose throughout the boat. Then I pulled all of the wiring
harnesses for the system. I thought this might reduce the original cost
estimate. Not so! My efforts must have been a hinderance as the bill ROSE to
$50,000.
O.K., So now I have a system --sort of. After every day of use, the system
failed for a year. We always got service, but "they" could not get anyone
here for 2 to 6 weeks. We lost one full year of boat usage screwing around
with the installation and the people we were dealing with. All of our
letters went unanswered to this day.
Back to the main point. If I had been a very technically competent person to
deal with hydraulic system questions, I think this may have gone better.
Rather than hire an independent "general contractor", I relied on the
equipment manufacturer--Bad idea!
I hpoe this helps someone.
Cheers!