Hi,
I would be careful on the selection of the oil for the molded Z201.
The oil must be highly isolating, very pure, absolutely humidity free,
and must not contain acids or other substances which might affect the
resistor element.
From the vishay site, one learns, that the metal can type is
hermetically tight, and if its oil filled, neither oxygen, nor water
vapor can degrade the resistor element. These two properties only lead
to the ultra stable 2ppm/6years drift.
On the other hand, the molded type has a drift of 20ppm/yr., which means
the resitive element is vulnerable to both, despite the mold compound.
It's well known, that molded ICs also need a coating on the chip, and
that water vapor diffuses into the mold, if the device is exposed to
free air. (cracking during reflow soldering will occur)
So, if the Z201 is put into an oil bath, the mold copound will soak up
the oil like a sponge, and the oil (and other substances)might diffuse
to the resistor element.
On the other hand, if the appropriate, pure oil has been selected, such
an oil bath would reduce temperature drift AND degradation drift in one
instance.
Btw.: I have seen a designation of such an oil recently, perhaps it was
on the Vishay technical site, describing the VHP types.
Best regards - Frank
Dr. Frank Stellmach wrote:
Hi,
I would be careful on the selection of the oil for the molded Z201.
The oil must be highly isolating, very pure, absolutely humidity free,
and must not contain acids or other substances which might affect the
resistor element.
From the vishay site, one learns, that the metal can type is
hermetically tight, and if its oil filled, neither oxygen, nor water
vapor can degrade the resistor element. These two properties only lead
to the ultra stable 2ppm/6years drift.
On the other hand, the molded type has a drift of 20ppm/yr., which
means the resitive element is vulnerable to both, despite the mold
compound.
It's well known, that molded ICs also need a coating on the chip, and
that water vapor diffuses into the mold, if the device is exposed to
free air. (cracking during reflow soldering will occur)
Earlier in this thread there was mention of resistors that were coated
with shellac or lacquer. Would it be possible to coat a molded resistor
to seal it from air, moisture, or oil? Perhaps one of the high-voltage
varnishes like this:
http://www.action-electronics.com/msds/GC10-9002%20Spec%20Sheet.pdf
Ed
So, if the Z201 is put into an oil bath, the mold copound will soak up
the oil like a sponge, and the oil (and other substances)might
diffuse to the resistor element.
On the other hand, if the appropriate, pure oil has been selected,
such an oil bath would reduce temperature drift AND degradation drift
in one instance.
Btw.: I have seen a designation of such an oil recently, perhaps it
was on the Vishay technical site, describing the VHP types.
Best regards - Frank
Ed Palmer wrote:
snip
Earlier in this thread there was mention of resistors that were coated
with shellac or lacquer. Would it be possible to coat a molded resistor
to seal it from air, moisture, or oil? Perhaps one of the high-voltage
varnishes like this:
http://www.action-electronics.com/msds/GC10-9002%20Spec%20Sheet.pdf
Ed
Hi Ed,
Let me forewarn everyone that starting research in WIKI over such subjects will
get you buried into hours and hours of torture from which your brain will
eventually emerged with a headache. While WIKI is quite good for a general brush
of knowledge, it is by no means a complete treatise of any subject.
Interestingly WIKI (information) groups shellac and varnish as kissing cousins.
What surprised me is shellac, made from an insect {uck} is used to coat candy.
So watch out for those M&Ms !
The varnish page was less disturbing. However, both do not really answer the
questions we have for our applications. So what is needed is to approach or
search companies that provide shellac/varnish materials for the electrical
industries and see if there are any WHITE papers describing the details of such
magic.
It seems that there are many variations of shellac/varnish {all considered
resins} with varying properties and clearly shows the need for a chemist. I know
one real chemist. I met him at a favorite little local restaurant dive where he
hangs out. However, when you ask him questions you mainly get incomplete phrases
{forget sentences}, so I think he has sniffed a few to many formulas. In all
fairness, he really is a nice person.
So the upshot is some research is needed to get a better grip on the subject. I
think not one formula fits all. GC electronics has a number of coatings for
different purposes but seemingly all similar, at least their writeups look that
way.
That is why I hate painting. Just too many choices ! AND never, ever take a
female with you to a paint store. Unless Fluke, Genrad and others would talked
about why they use such-and-such for their products, we are left up to our own
devices.
Well worth the read is the WIKI for shellac:
http://en.wikipedia.org/wiki/Shellac
And for varnish:
http://en.wikipedia.org/wiki/Varnish
For mineral oil:
http://en.wikipedia.org/wiki/Mineral_oil
Bill....WB6BNQ
In a number of precision decade boxes I have, the resistors are wound on
Mica cards and painted with red varnish. I'm pretty well certain this is
the red Glyptal which has been around for ages (since WW II for sure). The
Glyptal company is very much in business.
A caution about painting and varnishing things: When they dry, they
shrink. I saw somebody paint the heat shield shroud of a spacecraft launch
vehicle. The paint shrank and the shroud did not separate. $54 M went into
the Pacific.
-John
===========
Ed Palmer wrote:
snip
Earlier in this thread there was mention of resistors that were coated
with shellac or lacquer. Would it be possible to coat a molded resistor
to seal it from air, moisture, or oil? Perhaps one of the high-voltage
varnishes like this:
http://www.action-electronics.com/msds/GC10-9002%20Spec%20Sheet.pdf
Ed
Hi Ed,
Let me forewarn everyone that starting research in WIKI over such subjects
will
get you buried into hours and hours of torture from which your brain will
eventually emerged with a headache. While WIKI is quite good for a
general brush
of knowledge, it is by no means a complete treatise of any subject.
Interestingly WIKI (information) groups shellac and varnish as kissing
cousins.
What surprised me is shellac, made from an insect {uck} is used to coat
candy.
So watch out for those M&Ms !
The varnish page was less disturbing. However, both do not really answer
the
questions we have for our applications. So what is needed is to approach
or
search companies that provide shellac/varnish materials for the electrical
industries and see if there are any WHITE papers describing the details
of such
magic.
It seems that there are many variations of shellac/varnish {all considered
resins} with varying properties and clearly shows the need for a chemist.
I know
one real chemist. I met him at a favorite little local restaurant dive
where he
hangs out. However, when you ask him questions you mainly get incomplete
phrases
{forget sentences}, so I think he has sniffed a few to many formulas. In
all
fairness, he really is a nice person.
So the upshot is some research is needed to get a better grip on the
subject. I
think not one formula fits all. GC electronics has a number of coatings
for
different purposes but seemingly all similar, at least their writeups look
that
way.
That is why I hate painting. Just too many choices ! AND never, ever
take a
female with you to a paint store. Unless Fluke, Genrad and others would
talked
about why they use such-and-such for their products, we are left up to our
own
devices.
Well worth the read is the WIKI for shellac:
http://en.wikipedia.org/wiki/Shellac
And for varnish:
http://en.wikipedia.org/wiki/Varnish
For mineral oil:
http://en.wikipedia.org/wiki/Mineral_oil
Bill....WB6BNQ
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