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HP 10811A unusual appearance

TV
Tom Van Baak
Wed, Aug 24, 2022 9:06 PM

Hi Adrian, Rick, Bob,

The "flex" board is a thin ribbon-like PCB. It's shown in the manual [1]
and described in the HPJ article [2], pages 26-28.

Jack Kusters (1937-2012) -- of SC-cut, 10811, 5071A, and GPSDO
SmartClock fame -- once told me the flex board seemed clever at first
but was prone to fail when used in instruments on [military] aircraft
due to prolonged exposure to vibration. Or something like that. I'm not
sure if that anecdote is related to the question here. I too would like
to see a tear-down of the two oscillators mentioned.

/tvb

[1] 10811A/B Oscillator Operating & Service Manual:

http://hparchive.com/Manuals/HP-10811AB-Manual.pdf
http://leapsecond.com/museum/10811a/10811a.pdf

[2] Hewlett Packard Journal, March 1981:

https://www.hpl.hp.com/hpjournal/pdfs/IssuePDFs/1981-03.pdf
https://archive.org/details/Hewlett-Packard_Journal_Vol._32_No._3_1981-03_Hewlett-Packard

On 8/24/2022 1:24 PM, Adrian Godwin wrote:

If it's not too off-topic, what is a 'sculptured' flex circuit ?
The 10811 I've taken apart has a 2D-shaped and folded flex circuit
that I'd consider 'conventional' - does a sculptured one have some
integral 3D shaping ?

On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts
<time-nuts@lists.febo.com mailto:time-nuts@lists.febo.com> wrote:

 Hi

 I should have access to the supply dump some time in November.
 My take was that they started off with a more exotic PCB approach
 early on and simplified things a few years later. If I remember
 correctly
 the solder mask changed a bit at the change over as well.

 Bob

On Aug 24, 2022, at 6:13 AM, Matt Huszagh <huszaghmatt@gmail.com

 <mailto:huszaghmatt@gmail.com>> wrote:

Bob kb8tq <kb8tq@n1k.org mailto:kb8tq@n1k.org> writes:

There are at least two very different 10811 PCB’s out in the wild
in quantity. I don’t have access to the “stockpile” right now

 so I can’t

say how the one in the picture compares to the commonly seen
varieties.

If you do get access at some point and it's not too much trouble to
check, I'd be interested to know more about this. Do you know

 the reason

for having two versions? Is it simply that one was an earlier

 design and

the other replaced it?

Thanks
Matt

 _______________________________________________
 time-nuts mailing list -- time-nuts@lists.febo.com
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Hi Adrian, Rick, Bob, The "flex" board is a thin ribbon-like PCB. It's shown in the manual [1] and described in the HPJ article [2], pages 26-28. Jack Kusters (1937-2012) -- of SC-cut, 10811, 5071A, and GPSDO SmartClock fame -- once told me the flex board seemed clever at first but was prone to fail when used in instruments on [military] aircraft due to prolonged exposure to vibration. Or something like that. I'm not sure if that anecdote is related to the question here. I too would like to see a tear-down of the two oscillators mentioned. /tvb [1] 10811A/B Oscillator Operating & Service Manual: http://hparchive.com/Manuals/HP-10811AB-Manual.pdf http://leapsecond.com/museum/10811a/10811a.pdf [2] Hewlett Packard Journal, March 1981: https://www.hpl.hp.com/hpjournal/pdfs/IssuePDFs/1981-03.pdf https://archive.org/details/Hewlett-Packard_Journal_Vol._32_No._3_1981-03_Hewlett-Packard On 8/24/2022 1:24 PM, Adrian Godwin wrote: > If it's not too off-topic, what is a 'sculptured' flex circuit ? > The 10811 I've taken apart has a 2D-shaped and folded flex circuit > that I'd consider 'conventional' - does a sculptured one have some > integral 3D shaping ? > > > On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts > <time-nuts@lists.febo.com <mailto:time-nuts@lists.febo.com>> wrote: > > Hi > > I should have access to the supply dump some time in November. > My take was that they started off with a more exotic PCB approach > early on and simplified things a few years later. If I remember > correctly > the solder mask changed a bit at the change over as well. > > Bob > > > On Aug 24, 2022, at 6:13 AM, Matt Huszagh <huszaghmatt@gmail.com > <mailto:huszaghmatt@gmail.com>> wrote: > > > > Bob kb8tq <kb8tq@n1k.org <mailto:kb8tq@n1k.org>> writes: > > > >> There are at least two *very* different 10811 PCB’s out in the wild > >> in quantity. I don’t have access to the “stockpile” right now > so I can’t > >> say how the one in the picture compares to the commonly seen > >> varieties. > > > > If you do get access at some point and it's not too much trouble to > > check, I'd be interested to know more about this. Do you know > the reason > > for having two versions? Is it simply that one was an earlier > design and > > the other replaced it? > > > > Thanks > > Matt > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > <mailto:time-nuts@lists.febo.com> > To unsubscribe send an email to time-nuts-leave@lists.febo.com > <mailto:time-nuts-leave@lists.febo.com> >
RK
Richard Karlquist
Wed, Aug 24, 2022 9:13 PM

Conventional flex is the same thickness everywhere, same as PC board.

Sculptured has variable thickness.  I'm not really an expert on this.


Rick Karlquist
N6RK

On 2022-08-24 13:24, Adrian Godwin via time-nuts wrote:

If it's not too off-topic, what is a 'sculptured' flex circuit ?
The 10811 I've taken apart has a 2D-shaped and folded flex circuit that I'd
consider 'conventional' - does a sculptured one have some integral 3D
shaping ?

On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi

I should have access to the supply dump some time in November.
My take was that they started off with a more exotic PCB approach
early on and simplified things a few years later. If I remember correctly
the solder mask changed a bit at the change over as well.

Bob

On Aug 24, 2022, at 6:13 AM, Matt Huszagh huszaghmatt@gmail.com wrote:

Bob kb8tq kb8tq@n1k.org writes:

There are at least two very different 10811 PCB's out in the wild
in quantity. I don't have access to the "stockpile" right now so I can't
say how the one in the picture compares to the commonly seen
varieties.
If you do get access at some point and it's not too much trouble to
check, I'd be interested to know more about this. Do you know the reason
for having two versions? Is it simply that one was an earlier design and
the other replaced it?

Thanks
Matt


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Conventional flex is the same thickness everywhere, same as PC board. Sculptured has variable thickness. I'm not really an expert on this. --- Rick Karlquist N6RK On 2022-08-24 13:24, Adrian Godwin via time-nuts wrote: > If it's not too off-topic, what is a 'sculptured' flex circuit ? > The 10811 I've taken apart has a 2D-shaped and folded flex circuit that I'd > consider 'conventional' - does a sculptured one have some integral 3D > shaping ? > > On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts < > time-nuts@lists.febo.com> wrote: > > Hi > > I should have access to the supply dump some time in November. > My take was that they started off with a more exotic PCB approach > early on and simplified things a few years later. If I remember correctly > the solder mask changed a bit at the change over as well. > > Bob > > On Aug 24, 2022, at 6:13 AM, Matt Huszagh <huszaghmatt@gmail.com> wrote: > > Bob kb8tq <kb8tq@n1k.org> writes: > > There are at least two *very* different 10811 PCB's out in the wild > in quantity. I don't have access to the "stockpile" right now so I can't > say how the one in the picture compares to the commonly seen > varieties. > If you do get access at some point and it's not too much trouble to > check, I'd be interested to know more about this. Do you know the reason > for having two versions? Is it simply that one was an earlier design and > the other replaced it? > > Thanks > Matt _______________________________________________ time-nuts mailing list -- time-nuts@lists.febo.com To unsubscribe send an email to time-nuts-leave@lists.febo.com _______________________________________________ time-nuts mailing list -- time-nuts@lists.febo.com To unsubscribe send an email to time-nuts-leave@lists.febo.com
BC
Brooke Clarke
Wed, Aug 24, 2022 9:31 PM

Hi Tom:

Interesting comment about flex circuits. Fig 2 in the HPJ article 1981-03 shows components on the flex. I see flex
circuits in a lot of  military hardware but they are used to replace cables, not hold circuit elements.  For example:
PSC-2 Digital Communications Terminal (DCT)
https://prc68.com/I/Images/PSC2-13b.jpg

--
Have Fun,

Brooke Clarke
https://www.PRC68.com
axioms:

  1. The extent to which you can fix or improve something will be limited by how well you understand how it works.
  2. Everybody, with no exceptions, holds false beliefs.

-------- Original Message --------

Hi Adrian, Rick, Bob,

The "flex" board is a thin ribbon-like PCB. It's shown in the manual [1] and described in the HPJ article [2], pages
26-28.

Jack Kusters (1937-2012) -- of SC-cut, 10811, 5071A, and GPSDO SmartClock fame -- once told me the flex board seemed
clever at first but was prone to fail when used in instruments on [military] aircraft due to prolonged exposure to
vibration. Or something like that. I'm not sure if that anecdote is related to the question here. I too would like to
see a tear-down of the two oscillators mentioned.

/tvb

[1] 10811A/B Oscillator Operating & Service Manual:

http://hparchive.com/Manuals/HP-10811AB-Manual.pdf
http://leapsecond.com/museum/10811a/10811a.pdf

[2] Hewlett Packard Journal, March 1981:

https://www.hpl.hp.com/hpjournal/pdfs/IssuePDFs/1981-03.pdf
https://archive.org/details/Hewlett-Packard_Journal_Vol._32_No._3_1981-03_Hewlett-Packard

On 8/24/2022 1:24 PM, Adrian Godwin wrote:

If it's not too off-topic, what is a 'sculptured' flex circuit ?
The 10811 I've taken apart has a 2D-shaped and folded flex circuit that I'd consider 'conventional' - does a
sculptured one have some integral 3D shaping ?

On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts <time-nuts@lists.febo.com mailto:time-nuts@lists.febo.com>
wrote:

    Hi

    I should have access to the supply dump some time in November.
    My take was that they started off with a more exotic PCB approach
    early on and simplified things a few years later. If I remember
    correctly
    the solder mask changed a bit at the change over as well.

    Bob

    > On Aug 24, 2022, at 6:13 AM, Matt Huszagh <huszaghmatt@gmail.com
    mailto:huszaghmatt@gmail.com> wrote:
    >
    > Bob kb8tq <kb8tq@n1k.org mailto:kb8tq@n1k.org> writes:
    >
    >> There are at least two very different 10811 PCB’s out in the wild
    >> in quantity. I don’t have access to the “stockpile” right now
    so I can’t
    >> say how the one in the picture compares to the commonly seen
    >> varieties.
    >
    > If you do get access at some point and it's not too much trouble to
    > check, I'd be interested to know more about this. Do you know
    the reason
    > for having two versions? Is it simply that one was an earlier
    design and
    > the other replaced it?
    >
    > Thanks
    > Matt
    _______________________________________________
    time-nuts mailing list -- time-nuts@lists.febo.com
    mailto:time-nuts@lists.febo.com
    To unsubscribe send an email to time-nuts-leave@lists.febo.com
    mailto:time-nuts-leave@lists.febo.com


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Hi Tom: Interesting comment about flex circuits. Fig 2 in the HPJ article 1981-03 shows components on the flex. I see flex circuits in a lot of  military hardware but they are used to replace cables, not hold circuit elements.  For example: PSC-2 Digital Communications Terminal (DCT) https://prc68.com/I/Images/PSC2-13b.jpg -- Have Fun, Brooke Clarke https://www.PRC68.com axioms: 1. The extent to which you can fix or improve something will be limited by how well you understand how it works. 2. Everybody, with no exceptions, holds false beliefs. -------- Original Message -------- > Hi Adrian, Rick, Bob, > > The "flex" board is a thin ribbon-like PCB. It's shown in the manual [1] and described in the HPJ article [2], pages > 26-28. > > Jack Kusters (1937-2012) -- of SC-cut, 10811, 5071A, and GPSDO SmartClock fame -- once told me the flex board seemed > clever at first but was prone to fail when used in instruments on [military] aircraft due to prolonged exposure to > vibration. Or something like that. I'm not sure if that anecdote is related to the question here. I too would like to > see a tear-down of the two oscillators mentioned. > > /tvb > > [1] 10811A/B Oscillator Operating & Service Manual: > > http://hparchive.com/Manuals/HP-10811AB-Manual.pdf > http://leapsecond.com/museum/10811a/10811a.pdf > > [2] Hewlett Packard Journal, March 1981: > > https://www.hpl.hp.com/hpjournal/pdfs/IssuePDFs/1981-03.pdf > https://archive.org/details/Hewlett-Packard_Journal_Vol._32_No._3_1981-03_Hewlett-Packard > > > On 8/24/2022 1:24 PM, Adrian Godwin wrote: >> If it's not too off-topic, what is a 'sculptured' flex circuit ? >> The 10811 I've taken apart has a 2D-shaped and folded flex circuit that I'd consider 'conventional' - does a >> sculptured one have some integral 3D shaping ? >> >> >> On Wed, Aug 24, 2022 at 7:46 PM Bob kb8tq via time-nuts <time-nuts@lists.febo.com <mailto:time-nuts@lists.febo.com>> >> wrote: >> >>     Hi >> >>     I should have access to the supply dump some time in November. >>     My take was that they started off with a more exotic PCB approach >>     early on and simplified things a few years later. If I remember >>     correctly >>     the solder mask changed a bit at the change over as well. >> >>     Bob >> >>     > On Aug 24, 2022, at 6:13 AM, Matt Huszagh <huszaghmatt@gmail.com >>     <mailto:huszaghmatt@gmail.com>> wrote: >>     > >>     > Bob kb8tq <kb8tq@n1k.org <mailto:kb8tq@n1k.org>> writes: >>     > >>     >> There are at least two *very* different 10811 PCB’s out in the wild >>     >> in quantity. I don’t have access to the “stockpile” right now >>     so I can’t >>     >> say how the one in the picture compares to the commonly seen >>     >> varieties. >>     > >>     > If you do get access at some point and it's not too much trouble to >>     > check, I'd be interested to know more about this. Do you know >>     the reason >>     > for having two versions? Is it simply that one was an earlier >>     design and >>     > the other replaced it? >>     > >>     > Thanks >>     > Matt >>     _______________________________________________ >>     time-nuts mailing list -- time-nuts@lists.febo.com >>     <mailto:time-nuts@lists.febo.com> >>     To unsubscribe send an email to time-nuts-leave@lists.febo.com >>     <mailto:time-nuts-leave@lists.febo.com> >> > _______________________________________________ > time-nuts mailing list -- time-nuts@lists.febo.com > To unsubscribe send an email to time-nuts-leave@lists.febo.com
MH
Matt Huszagh
Wed, Aug 24, 2022 10:17 PM

Tom Van Baak via time-nuts time-nuts@lists.febo.com writes:

I too would like to see a tear-down of the two oscillators mentioned.

I'm not sure yet whether mine classifies as one of these two, but I'd be
happy to do a teardown of mine and share the pictures, if anyone is
interested.

Matt

Tom Van Baak via time-nuts <time-nuts@lists.febo.com> writes: > I too would like to see a tear-down of the two oscillators mentioned. I'm not sure yet whether mine classifies as one of these two, but I'd be happy to do a teardown of mine and share the pictures, if anyone is interested. Matt
KL
Keelan Lightfoot
Mon, Aug 29, 2022 9:25 PM

There's also a hybrid approach, where flex material is used as the inner
layers of a multi-layer PCB, with what is an undoubtedly complicated
multi-step manufacturing process to ensure that the individual rigid PCB
elements can ultimately be routed free of the rigid layer, while the flex
layer remains intact.

I have one example that has seven interconnected rigid elements, and to me
it seems to be a solution in search of a problem. I can't see how the
ridiculous cost of manufacturing such an assembly would offset the cost of
using "traditional" flex and flex connectors.

If the flex portion gets damaged, the entire assembly is junk. In my case,
someone opened the housing containing the rigid/flex monstrosity with a
sharp tool, slicing one of the flex layers, severing over 30 traces that
spanned between two PCBs.

  • Keelan

On Wed, Aug 24, 2022 at 11:26 PM Brooke Clarke via time-nuts <
time-nuts@lists.febo.com> wrote:

Hi Tom:

Interesting comment about flex circuits. Fig 2 in the HPJ article 1981-03
shows components on the flex. I see flex
circuits in a lot of  military hardware but they are used to replace
cables, not hold circuit elements.  For example:
PSC-2 Digital Communications Terminal (DCT)
https://prc68.com/I/Images/PSC2-13b.jpg

--
Have Fun,

Brooke Clarke
https://www.PRC68.com
axioms:

  1. The extent to which you can fix or improve something will be limited by
    how well you understand how it works.
  2. Everybody, with no exceptions, holds false beliefs.
There's also a hybrid approach, where flex material is used as the inner layers of a multi-layer PCB, with what is an undoubtedly complicated multi-step manufacturing process to ensure that the individual rigid PCB elements can ultimately be routed free of the rigid layer, while the flex layer remains intact. I have one example that has seven interconnected rigid elements, and to me it seems to be a solution in search of a problem. I can't see how the ridiculous cost of manufacturing such an assembly would offset the cost of using "traditional" flex and flex connectors. If the flex portion gets damaged, the entire assembly is junk. In my case, someone opened the housing containing the rigid/flex monstrosity with a sharp tool, slicing one of the flex layers, severing over 30 traces that spanned between two PCBs. - Keelan On Wed, Aug 24, 2022 at 11:26 PM Brooke Clarke via time-nuts < time-nuts@lists.febo.com> wrote: > Hi Tom: > > Interesting comment about flex circuits. Fig 2 in the HPJ article 1981-03 > shows components on the flex. I see flex > circuits in a lot of military hardware but they are used to replace > cables, not hold circuit elements. For example: > PSC-2 Digital Communications Terminal (DCT) > https://prc68.com/I/Images/PSC2-13b.jpg > > -- > Have Fun, > > Brooke Clarke > https://www.PRC68.com > axioms: > 1. The extent to which you can fix or improve something will be limited by > how well you understand how it works. > 2. Everybody, with no exceptions, holds false beliefs. >